机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2010年
3期
165-171
,共7页
王权岱%段玉岗%卢秉恒%李涤尘%向家伟
王權岱%段玉崗%盧秉恆%李滌塵%嚮傢偉
왕권대%단옥강%로병항%리조진%향가위
压印光刻%流变分析%体积率法%数值模拟
壓印光刻%流變分析%體積率法%數值模擬
압인광각%류변분석%체적솔법%수치모의
Imprint lithography%Rheological analysis%Volume of fluid method%Numerical simulation
压印光刻工艺中,为了实现高质量的压印复型,必须能够理解和预测压印载荷作用下光刻胶的流变填充行为.根据实际采用的光刻胶的特性,建立了基于粘性流体的光刻胶流变填充有限元模型,采用体积率法对光刻胶流场的运动边界进行追踪,研究模板特征几何尺寸、胶层厚度及及尺度效应对压印填充过程的影响及其作用机理.结果表明,光刻胶流变填充以单峰或双峰两种模式进行,模式的转变点可由特征凹槽宽度和初始胶厚度的比值来预测,并受表界面效应的影响;最有利于填充的特征深宽比约为0.8;最佳初始胶层厚度约为特征深度的2倍.进行了相应的压印试验,试验结果与模拟计算的结论吻合,说明仿真结果可信,可以作为压印光刻工艺中模板图形几何特征、胶厚以及模板表面处理的工艺设计依据.
壓印光刻工藝中,為瞭實現高質量的壓印複型,必鬚能夠理解和預測壓印載荷作用下光刻膠的流變填充行為.根據實際採用的光刻膠的特性,建立瞭基于粘性流體的光刻膠流變填充有限元模型,採用體積率法對光刻膠流場的運動邊界進行追蹤,研究模闆特徵幾何呎吋、膠層厚度及及呎度效應對壓印填充過程的影響及其作用機理.結果錶明,光刻膠流變填充以單峰或雙峰兩種模式進行,模式的轉變點可由特徵凹槽寬度和初始膠厚度的比值來預測,併受錶界麵效應的影響;最有利于填充的特徵深寬比約為0.8;最佳初始膠層厚度約為特徵深度的2倍.進行瞭相應的壓印試驗,試驗結果與模擬計算的結論吻閤,說明倣真結果可信,可以作為壓印光刻工藝中模闆圖形幾何特徵、膠厚以及模闆錶麵處理的工藝設計依據.
압인광각공예중,위료실현고질량적압인복형,필수능구리해화예측압인재하작용하광각효적류변전충행위.근거실제채용적광각효적특성,건립료기우점성류체적광각효류변전충유한원모형,채용체적솔법대광각효류장적운동변계진행추종,연구모판특정궤하척촌、효층후도급급척도효응대압인전충과정적영향급기작용궤리.결과표명,광각효류변전충이단봉혹쌍봉량충모식진행,모식적전변점가유특정요조관도화초시효후도적비치래예측,병수표계면효응적영향;최유리우전충적특정심관비약위0.8;최가초시효층후도약위특정심도적2배.진행료상응적압인시험,시험결과여모의계산적결론문합,설명방진결과가신,가이작위압인광각공예중모판도형궤하특정、효후이급모판표면처리적공예설계의거.
It is necessary to understand and predict the photoresist flow and filling behavior in imprint lithography process to obtain high fidelity replication of the template patterns. The finite element model based on viscosity fluid for resist flow and filling is established considering the properties of the resist adopted in this study and the influences of geometric characteristics of template patterns, initial resist film thickness and micro/nano effect on resist rheologic properties are investigated to distinguish different flow driving mechanisms by tracing the resist moving boundary by using volume of fluid (VOF) method. The calculation results show that the resist filling is accomplished in single or dual peak deformation mode. The mode transition point can be predicted from the ratio of characteristic groove width to initial resist film thickness and the transition point is influenced by the surface/interface effects. The required from pressure is minimized when the aspect ratio of the template patterns is approximately 0.8. The optimal initial resist thickness is about twice of the depth of the patterns on the template considering both the pattern transfer quality and residual resist thickness. The numerical simulations are compared with the related experimental results in imprint lithography and it shows that the calculation results are in good agreement with the experimental results, which indicates that the conclusions from simulation analysis are valid and can be used as the process layout rules for the template pattern geometry, initial resist thickness and template surface treatment.