光电工程
光電工程
광전공정
OPTO-ELECTRONIC ENGINEERING
2009年
11期
5-8
,共4页
王建录%罗剑%景洪伟%吴时彬%李刚
王建錄%囉劍%景洪偉%吳時彬%李剛
왕건록%라검%경홍위%오시빈%리강
透平叶片%轮廓测绘%微孔测绘%结构光测量%三维曲面重建
透平葉片%輪廓測繪%微孔測繪%結構光測量%三維麯麵重建
투평협편%륜곽측회%미공측회%결구광측량%삼유곡면중건
turbine blade%profile mapping%tiny hole mapping%structure light measuring%3D-surface reconstruction
提出了一种获得透平叶片及其微孔CAD模型的光学测绘方法,首先,采用小视场的数字结构光三维扫描仪分块测量并拼接获得叶片点云;然后,在微孔中插入直径合适的高精度圆柱量规,测得量规点云,拼接到叶片轮廓上;最后,分别拟合叶片点云和量规点云为NURBS曲面和圆柱体曲面,圆柱体轴线与NURBS曲面交点即为微孔位置,圆柱体轴线方向即为微孔的法线方向,该方法采用传递测量对象的方式,测量芯棒而不是直接测量微孔;通过增加点云的采样密度,提高重建模型的精度和可靠性,测绘结果表明,叶片和量规的曲面模型的残差均为0.104 mm.
提齣瞭一種穫得透平葉片及其微孔CAD模型的光學測繪方法,首先,採用小視場的數字結構光三維掃描儀分塊測量併拼接穫得葉片點雲;然後,在微孔中插入直徑閤適的高精度圓柱量規,測得量規點雲,拼接到葉片輪廓上;最後,分彆擬閤葉片點雲和量規點雲為NURBS麯麵和圓柱體麯麵,圓柱體軸線與NURBS麯麵交點即為微孔位置,圓柱體軸線方嚮即為微孔的法線方嚮,該方法採用傳遞測量對象的方式,測量芯棒而不是直接測量微孔;通過增加點雲的採樣密度,提高重建模型的精度和可靠性,測繪結果錶明,葉片和量規的麯麵模型的殘差均為0.104 mm.
제출료일충획득투평협편급기미공CAD모형적광학측회방법,수선,채용소시장적수자결구광삼유소묘의분괴측량병병접획득협편점운;연후,재미공중삽입직경합괄적고정도원주량규,측득량규점운,병접도협편륜곽상;최후,분별의합협편점운화량규점운위NURBS곡면화원주체곡면,원주체축선여NURBS곡면교점즉위미공위치,원주체축선방향즉위미공적법선방향,해방법채용전체측량대상적방식,측량심봉이불시직접측량미공;통과증가점운적채양밀도,제고중건모형적정도화가고성,측회결과표명,협편화량규적곡면모형적잔차균위0.104 mm.
An optical mapping method for acquiring CAD model of turbine blade and its tiny holes is proposed. Firstly, making use of Digital Structure Light (DSL) 3D scanner of small field of view, the multiple profile segments of the blade are measured and integrated into the whole profile through alignment. Secondly, some high accurate cylinder gauges of proper diameter are inserted into tiny holes and point cloud of gauges are measured and integrated into the blade profile. Finally, NURBS surface is fitted by point cloud of the blade and the cylinder surfaces are fitted by point cloud of gauges. The positions of tiny holes are intersections of cylinder axes and NURBS surface, and the normal orientations are cylinder axes. The method measures gauges rather than directly tiny holes through transferring measurement object. The high precision and reliability of the reconstruction model are reached by increasing sample density of measuring point cloud. The mapping result shows, the fitting error of NURBS surface and cylinder surface are both 0.104mm.