激光技术
激光技術
격광기술
LASER TECHNOLOGY
2010年
1期
56-59
,共4页
柳娟%唐霞辉%彭浩%秦应雄%邓前松
柳娟%唐霞輝%彭浩%秦應雄%鄧前鬆
류연%당하휘%팽호%진응웅%산전송
激光技术%激光焊接%3工位%可编程逻辑控制器%运动控制器
激光技術%激光銲接%3工位%可編程邏輯控製器%運動控製器
격광기술%격광한접%3공위%가편정라집공제기%운동공제기
laser technique%laser welding%three-working-positions%programmable logic controller%movement controller
为了提高高功率CO_2激光加工系统的光束利用效率与加工过程的自动化程度,利用可编程逻辑控制器和运动控制器设计了一套3工位激光自动焊接控制系统.通过进行时序优化,可同时进行金刚石锯片的普齿、斜齿和金刚石钻头的焊接加工.每个工位可独立完成手动调试、手动/自动焊接,并可以按照激光焊接工艺要求,实时进行激光功率调节.结果表明,该系统可以焊接115mm~600mm的各种普齿、斜齿锯片,以及20mm~250mm的各种金刚石钻头:光束利用率达到95%以上,在同种规格产品加工过程中,生产效率提高了50%,同时,系统具有全面的故障诊断、报警等功能.
為瞭提高高功率CO_2激光加工繫統的光束利用效率與加工過程的自動化程度,利用可編程邏輯控製器和運動控製器設計瞭一套3工位激光自動銲接控製繫統.通過進行時序優化,可同時進行金剛石鋸片的普齒、斜齒和金剛石鑽頭的銲接加工.每箇工位可獨立完成手動調試、手動/自動銲接,併可以按照激光銲接工藝要求,實時進行激光功率調節.結果錶明,該繫統可以銲接115mm~600mm的各種普齒、斜齒鋸片,以及20mm~250mm的各種金剛石鑽頭:光束利用率達到95%以上,在同種規格產品加工過程中,生產效率提高瞭50%,同時,繫統具有全麵的故障診斷、報警等功能.
위료제고고공솔CO_2격광가공계통적광속이용효솔여가공과정적자동화정도,이용가편정라집공제기화운동공제기설계료일투3공위격광자동한접공제계통.통과진행시서우화,가동시진행금강석거편적보치、사치화금강석찬두적한접가공.매개공위가독립완성수동조시、수동/자동한접,병가이안조격광한접공예요구,실시진행격광공솔조절.결과표명,해계통가이한접115mm~600mm적각충보치、사치거편,이급20mm~250mm적각충금강석찬두:광속이용솔체도95%이상,재동충규격산품가공과정중,생산효솔제고료50%,동시,계통구유전면적고장진단、보경등공능.
In order to improve the laser utilization and automation of high power laser processing,a new three-working-position automatic laser welding control system was designed based on programmable logic controller and movement controller.By means of queue by turns and time sharing method to use the output laser,the universal saw blades,helical tooth saw blades and the bits can be welded simultaneously.Every working position can finish the manual debugger or execute the laser processing.And the processing laser power will be controlled independently by the working position.The production efficiency was improved 50% when the control system was used on welding production line. The universal saw blades,helical tooth saw blades and the bits in 115mm-600mm diameter and diamond drills in 20mm-250mm diameter can be welded in the system.Furthermore,the system has full diagnosis and warning functions.