热加工工艺
熱加工工藝
열가공공예
HOT WORKING TECHNOLOGY
2010年
1期
40-43
,共4页
米国发%王锦永%王强%张锦志
米國髮%王錦永%王彊%張錦誌
미국발%왕금영%왕강%장금지
传动轴架%铸造工艺%数值模拟%V-Cast软件
傳動軸架%鑄造工藝%數值模擬%V-Cast軟件
전동축가%주조공예%수치모의%V-Cast연건
shaft bracket%casting process%numerical simulation%V-Cast software
运用传统的铸造工艺设计方法对圆锥破碎机传动轴架铸造工艺进行了初步设计,利用V-Cast模拟软件,对传动轴架初始工艺的充型和凝固过程进行了数值模拟,分析了初始工艺产生缺陷的部位和原因.在此基础上,通过添加冷铁,优化了铸造工艺,对优化工艺再次进行了模拟.模拟结果显示,优化工艺实现了传动轴架的顺序凝固,消除了缩孔、缩松等缺陷.生产实践表明,采用优化工艺生产的传动轴架内部组织致密,符合技术要求.
運用傳統的鑄造工藝設計方法對圓錐破碎機傳動軸架鑄造工藝進行瞭初步設計,利用V-Cast模擬軟件,對傳動軸架初始工藝的充型和凝固過程進行瞭數值模擬,分析瞭初始工藝產生缺陷的部位和原因.在此基礎上,通過添加冷鐵,優化瞭鑄造工藝,對優化工藝再次進行瞭模擬.模擬結果顯示,優化工藝實現瞭傳動軸架的順序凝固,消除瞭縮孔、縮鬆等缺陷.生產實踐錶明,採用優化工藝生產的傳動軸架內部組織緻密,符閤技術要求.
운용전통적주조공예설계방법대원추파쇄궤전동축가주조공예진행료초보설계,이용V-Cast모의연건,대전동축가초시공예적충형화응고과정진행료수치모의,분석료초시공예산생결함적부위화원인.재차기출상,통과첨가랭철,우화료주조공예,대우화공예재차진행료모의.모의결과현시,우화공예실현료전동축가적순서응고,소제료축공、축송등결함.생산실천표명,채용우화공예생산적전동축가내부조직치밀,부합기술요구.
The original casting process of shaft bracket in cone crusher was designed by conventional design method. The progress of mould filling and solidification under original casting process of shaft bracket was simulated by V-Cast software. The location and cause of the shrinkage defects under original technology were analyzed. Based on this, the chills were added for process optimization and the optimized casting process was simulated again. The result shows that the optimized technology can ensure castings progressive solidification, eliminate the shrinkage and the porosity. The productive practice indicates that the structure of shaft bracket produced by optimized technology is compact and the quality of the shaft bracket accords with technical requirement.