机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2010年
5期
74-79
,共6页
张翼东%闫加省%孙磊%杨广彬%张治军%张平余
張翼東%閆加省%孫磊%楊廣彬%張治軍%張平餘
장익동%염가성%손뢰%양엄빈%장치군%장평여
纳米铜添加剂%润滑油%自修复性能%机理
納米銅添加劑%潤滑油%自脩複性能%機理
납미동첨가제%윤활유%자수복성능%궤리
Nano-Cu additive%Lubricating oil%Self-repairing performance%Mechanism
利用透射电子显微镜与电子衍射观察由二烷基二硫代磷酸原位修饰合成的铜纳米微粒的形貌和结构.在四球机上考察其作为基础润滑油添加剂的抗磨减摩性能,在环块机上考察其作为润滑油添加剂的自修复性能.结果表明,铜纳米添加剂具有良好的抗磨减摩和自修复性能.利用扫描电子显微镜观察滑块表面的磨痕形貌,利用电子天平对滑块自修复前后的质量进行称量比较,利用X射线光电子能谱仪对自修复膜表面的元素组成和化学价态进行分析,发现在300 N的负荷下,纳米铜的添加量为4%时修复效果最好,试块经4 h修复后滑块质量增加0.5 mg,磨斑直径和摩擦因数呈现明显下降的趋势.摩擦过程中铜纳米微粒在摩擦表面形成沉积膜,这种沉积膜与表面修饰层形成的摩擦化学反应膜产生协同作用,从而表现出优良的抗磨自修复性能.
利用透射電子顯微鏡與電子衍射觀察由二烷基二硫代燐痠原位脩飾閤成的銅納米微粒的形貌和結構.在四毬機上攷察其作為基礎潤滑油添加劑的抗磨減摩性能,在環塊機上攷察其作為潤滑油添加劑的自脩複性能.結果錶明,銅納米添加劑具有良好的抗磨減摩和自脩複性能.利用掃描電子顯微鏡觀察滑塊錶麵的磨痕形貌,利用電子天平對滑塊自脩複前後的質量進行稱量比較,利用X射線光電子能譜儀對自脩複膜錶麵的元素組成和化學價態進行分析,髮現在300 N的負荷下,納米銅的添加量為4%時脩複效果最好,試塊經4 h脩複後滑塊質量增加0.5 mg,磨斑直徑和摩抆因數呈現明顯下降的趨勢.摩抆過程中銅納米微粒在摩抆錶麵形成沉積膜,這種沉積膜與錶麵脩飾層形成的摩抆化學反應膜產生協同作用,從而錶現齣優良的抗磨自脩複性能.
이용투사전자현미경여전자연사관찰유이완기이류대린산원위수식합성적동납미미립적형모화결구.재사구궤상고찰기작위기출윤활유첨가제적항마감마성능,재배괴궤상고찰기작위윤활유첨가제적자수복성능.결과표명,동납미첨가제구유량호적항마감마화자수복성능.이용소묘전자현미경관찰활괴표면적마흔형모,이용전자천평대활괴자수복전후적질량진행칭량비교,이용X사선광전자능보의대자수복막표면적원소조성화화학개태진행분석,발현재300 N적부하하,납미동적첨가량위4%시수복효과최호,시괴경4 h수복후활괴질량증가0.5 mg,마반직경화마찰인수정현명현하강적추세.마찰과정중동납미미립재마찰표면형성침적막,저충침적막여표면수식층형성적마찰화학반응막산생협동작용,종이표현출우량적항마자수복성능.
Cu nanoparticles coated with dialkyl dithiophosphate (Cu-DDP) are synthesized in-situ by redox method. The size and structure of the nanoparticles are characterized by using transmission electronic microscopy (TEM) and electronic diffraction (ED) analysis. The anti-wear and friction-reducing and self-repairing behaviors of Cu-DDP as additive in base lubricating oil are investigated on both four-ball machine and MRH-3 stock-on-ring testing machine. Scanning electronic microscopy (SEM),X-ray photoelectron spectroscopy (XPS) and electronic balance (EB) are used to study the grinding crack topography,elemental composition and chemical valence,and the quality change of the self-repairing Cu film on the stock respectively. The test results show that at a load of 300 N a 4% additive amount of Cu nanoparticles exhibits the best self-repairing performance. The stock mass increases by 0.5 mg after 4-hour testing,and the wear scar diameter and friction coefficient are obviously decreased. The Cu nanoparticles is deposited on the frictional surface to form deposited film during the friction process,which could get synergetic effect with the friction chemical reaction film coated on the surface. As a result,the excellent anti-wear and self-repairing performances are obtained.