上海化工
上海化工
상해화공
SHANGHAI CHEMICAL INDUSTRY
2011年
11期
21-24
,共4页
苯酚%焊接%晶间腐蚀%不锈钢
苯酚%銲接%晶間腐蝕%不鏽鋼
분분%한접%정간부식%불수강
Phenol%Welding%Intergranular corrosion%Stainless steel
针对某化工厂苯酚装置中粗苯酚管道的三通、弯头焊缝处的腐蚀问题进行了分析和研究。通过对材质试件进行宏观检查、金相组织分析以及试件材质化学成分分析和介质成分分析等方法对腐蚀的原因进行了分析研究。研究结果表明:粗苯酚管道焊缝腐蚀失效为典型的奥氏体不锈钢晶间腐蚀。造成不锈钢晶间腐蚀的原因包括:材质与设计不符;焊缝处存在组织不均匀、晶粒粗大等缺陷;介质具有腐蚀性等。提出了粗苯酚不锈钢管道焊缝接头的防腐蚀措施。
針對某化工廠苯酚裝置中粗苯酚管道的三通、彎頭銲縫處的腐蝕問題進行瞭分析和研究。通過對材質試件進行宏觀檢查、金相組織分析以及試件材質化學成分分析和介質成分分析等方法對腐蝕的原因進行瞭分析研究。研究結果錶明:粗苯酚管道銲縫腐蝕失效為典型的奧氏體不鏽鋼晶間腐蝕。造成不鏽鋼晶間腐蝕的原因包括:材質與設計不符;銲縫處存在組織不均勻、晶粒粗大等缺陷;介質具有腐蝕性等。提齣瞭粗苯酚不鏽鋼管道銲縫接頭的防腐蝕措施。
침대모화공엄분분장치중조분분관도적삼통、만두한봉처적부식문제진행료분석화연구。통과대재질시건진행굉관검사、금상조직분석이급시건재질화학성분분석화개질성분분석등방법대부식적원인진행료분석연구。연구결과표명:조분분관도한봉부식실효위전형적오씨체불수강정간부식。조성불수강정간부식적원인포괄:재질여설계불부;한봉처존재조직불균균、정립조대등결함;개질구유부식성등。제출료조분분불수강관도한봉접두적방부식조시。
To the weld corrosion problems of crude phenol pipes of phenol equipments in chemical factory,analysis and research are made on tee-pipes and elbows. Causes of corrosion in stainless steel are studied viamacro inspections, metallographic microstructure analysis, and analysis of specimen chemical elements specimen andthe medium components. It is shown that the corrosion failure of pipe weld in raw phenol pipes is a typicalaustenitic steel intergranular corrosion. The reasons for intergranular corrosion of austenitic steel are as follows. De-fects such as material and design does not match; uneven organizations; coarse grain; and corrosive medium and soon. Anti-corrosion measures for pipe-joint weld of crude phenol stainless steels are proposed.