锻压技术
鍛壓技術
단압기술
FORGING & STAMPING TECHNOLOGY
2009年
6期
77-79
,共3页
倒推法%宽凸缘%成形锥度%冲压工艺
倒推法%寬凸緣%成形錐度%遲壓工藝
도추법%관철연%성형추도%충압공예
counter-pushing method%width flange component%forming taper%stamping proces s
分析了暖风机除霜接口零件的冲压生产工艺,在生产技术准备工作中用倒推法对工艺顺序进行了合理编排,对各工序的形状和尺寸进行了分析和计算,对宽凸缘零件拉深进行了详细计算;各工序间的坯料尺寸计算较为关键,它对其后工序的形状会产生较大影响;修边工序的准确轮廓尺寸可通过试验获得,以保证最终产品口部平直的要求;在成形锥度形状时,从模具结构上尽量保证制件坯料处于径向、切向受拉厚度方向受压的应力状态.本零件结构独特,工艺方案复杂,工序较长,对同类型产品工艺制定具有借鉴作用和参考价值.
分析瞭暖風機除霜接口零件的遲壓生產工藝,在生產技術準備工作中用倒推法對工藝順序進行瞭閤理編排,對各工序的形狀和呎吋進行瞭分析和計算,對寬凸緣零件拉深進行瞭詳細計算;各工序間的坯料呎吋計算較為關鍵,它對其後工序的形狀會產生較大影響;脩邊工序的準確輪廓呎吋可通過試驗穫得,以保證最終產品口部平直的要求;在成形錐度形狀時,從模具結構上儘量保證製件坯料處于徑嚮、切嚮受拉厚度方嚮受壓的應力狀態.本零件結構獨特,工藝方案複雜,工序較長,對同類型產品工藝製定具有藉鑒作用和參攷價值.
분석료난풍궤제상접구령건적충압생산공예,재생산기술준비공작중용도추법대공예순서진행료합리편배,대각공서적형상화척촌진행료분석화계산,대관철연령건랍심진행료상세계산;각공서간적배료척촌계산교위관건,타대기후공서적형상회산생교대영향;수변공서적준학륜곽척촌가통과시험획득,이보증최종산품구부평직적요구;재성형추도형상시,종모구결구상진량보증제건배료처우경향、절향수랍후도방향수압적응력상태.본령건결구독특,공예방안복잡,공서교장,대동류형산품공예제정구유차감작용화삼고개치.
; Punching production process of the defrosting connection components of heater unit was analyzed, the proce-dure order with counter-pushing method in the technology preparatory work was rationally arranged, the shape and the size of working procedures were analyzed and calculated, and the drawing of width flange components was calculated i ndetail. The blank size calculation of working procedures is the key, and it could cause major impact to subsequent processes. To ensure a fiat mouth shape of final product, accurate boundary dimension of trimming procedure could be got by testing. In forming taper shape, the work-blank had a stress state that its radial direction and tangential direction were pulled and thickness direction was pressed. This component had a unique structure and was of complex processing plan and long working procedure. The result has the model function and the reference value to the same type product.