中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2011年
18期
2186-2190,2202
,共6页
耿爱农%耿葵花%李辛沫%陈君立%阮勤江
耿愛農%耿葵花%李辛沫%陳君立%阮勤江
경애농%경규화%리신말%진군립%원근강
空气压缩机%无油润滑%摇摆活塞%气缸偏置%活塞侧隙进气
空氣壓縮機%無油潤滑%搖襬活塞%氣缸偏置%活塞側隙進氣
공기압축궤%무유윤활%요파활새%기항편치%활새측극진기
air compressor%oil free%wobble piston%cylinder offset%suction through side gap
提出一种新型摇摆活塞式无油润滑空气压缩机,利用活塞摇摆运动时与气缸形成的侧隙构成进气通道,并利用曲轴箱作为压缩机的进气消声室。新机型摒弃了易损件进气簧片阀,拓展了进气消声器容积,与传统摇摆活塞机型相比无故障工作时数提高约119/6、噪声降低约5~6dB(A)。研究表明,气缸向压缩行程一侧适当偏置,同时辅以较大数值的曲柄连杆比λ,可以实现活塞侧隙进气,并能确保压缩行程时密封环对气缸的密封性,另外还可减小压缩机的体积;但是,为了缓解活塞对气缸的敲击,必须设置缓冲装置,而且需要强化连杆的散热和隔热,以减小连杆轴承的温升。
提齣一種新型搖襬活塞式無油潤滑空氣壓縮機,利用活塞搖襬運動時與氣缸形成的側隙構成進氣通道,併利用麯軸箱作為壓縮機的進氣消聲室。新機型摒棄瞭易損件進氣簧片閥,拓展瞭進氣消聲器容積,與傳統搖襬活塞機型相比無故障工作時數提高約119/6、譟聲降低約5~6dB(A)。研究錶明,氣缸嚮壓縮行程一側適噹偏置,同時輔以較大數值的麯柄連桿比λ,可以實現活塞側隙進氣,併能確保壓縮行程時密封環對氣缸的密封性,另外還可減小壓縮機的體積;但是,為瞭緩解活塞對氣缸的敲擊,必鬚設置緩遲裝置,而且需要彊化連桿的散熱和隔熱,以減小連桿軸承的溫升。
제출일충신형요파활새식무유윤활공기압축궤,이용활새요파운동시여기항형성적측극구성진기통도,병이용곡축상작위압축궤적진기소성실。신궤형병기료역손건진기황편벌,탁전료진기소성기용적,여전통요파활새궤형상비무고장공작시수제고약119/6、조성강저약5~6dB(A)。연구표명,기항향압축행정일측괄당편치,동시보이교대수치적곡병련간비λ,가이실현활새측극진기,병능학보압축행정시밀봉배대기항적밀봉성,령외환가감소압축궤적체적;단시,위료완해활새대기항적고격,필수설치완충장치,이차수요강화련간적산열화격열,이감소련간축승적온승。
This paper proposed a new type wobble piston oil--free air compressor, in which the side gap between piston and cylinder, formed by the piston swing to the cylinder, was used as inlet port for the compressor and the cavity of crankcase was used as the intake silencer. The new compressor has abandoned damageable part suction reed valve and expanded the volume of the intake muffler, so that the compressor has increased trouble--free working life by about 11% and reduced noise by about 5--6dB(A),compared with traditional models. The results show that when the cylinder offsets appropriately toward compression stroke side, and supplement the larger values of crank radius--con- necting rod length ratio λ, at the same time, suction can be realized through the side gap, thus ensuring the tightness of the seal ring toward the cylinder on the compression stroke and reducing the volume of the compressor. However, in order to decrease the impact strength of the piston to the cylinder, it is necessary to set a buffer device,and to strengthen the cooling and insulating for connecting rod to reduce the temperature rise of bearing.