中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2011年
18期
2209-2214
,共6页
龚婷%徐正扬%徐庆%朱获
龔婷%徐正颺%徐慶%硃穫
공정%서정양%서경%주획
整体叶盘%电解加工%通道%运动轨迹
整體葉盤%電解加工%通道%運動軌跡
정체협반%전해가공%통도%운동궤적
blisk%electrochemical machining(ECM)%tunnel%movement path
整体叶盘扭曲叶片型面加工至设计要求之前,毛坯的叶间通道加工是不可缺少的工艺。针对整体叶盘多通道电解加工三轴运动的特点,先将叶片理论型面的参数转换成整体叶盘的叶间通道的参数,再利用最小二乘法生成通道型面的拟合直线,进一步确定管状工具的运动位置。工具的运动轨迹是三轴组合运动的结果,根据工具的运动状态逆向推算即可获取联动三轴各自的加工参数。最后在整体叶盘多通道电解加工机床上开展试验研究。试验表明,运行上述参数可以加工出符合要求的叶间通道。
整體葉盤扭麯葉片型麵加工至設計要求之前,毛坯的葉間通道加工是不可缺少的工藝。針對整體葉盤多通道電解加工三軸運動的特點,先將葉片理論型麵的參數轉換成整體葉盤的葉間通道的參數,再利用最小二乘法生成通道型麵的擬閤直線,進一步確定管狀工具的運動位置。工具的運動軌跡是三軸組閤運動的結果,根據工具的運動狀態逆嚮推算即可穫取聯動三軸各自的加工參數。最後在整體葉盤多通道電解加工機床上開展試驗研究。試驗錶明,運行上述參數可以加工齣符閤要求的葉間通道。
정체협반뉴곡협편형면가공지설계요구지전,모배적협간통도가공시불가결소적공예。침대정체협반다통도전해가공삼축운동적특점,선장협편이론형면적삼수전환성정체협반적협간통도적삼수,재이용최소이승법생성통도형면적의합직선,진일보학정관상공구적운동위치。공구적운동궤적시삼축조합운동적결과,근거공구적운동상태역향추산즉가획취련동삼축각자적가공삼수。최후재정체협반다통도전해가공궤상상개전시험연구。시험표명,운행상술삼수가이가공출부합요구적협간통도。
The machining of tunnels is essential in the whole process of blisk manufacturing. A series of steps were followed aiming at improving the distribution uniformity of surface allowance. First, the original blade dates converted into the tunnel surfaces and the distorted surfaces were fitted with ruled lines through least square method. Then the movement path of cathode was obtained, which lead to the motion parameters of ECM in multi--tunnel of the blisk. Finally, an application ex- ample was given to verify the above--mentioned method. Results indicate that the tunnels manufactured by this method are up to standard.