激光杂志
激光雜誌
격광잡지
LASER JOURNAL
2011年
4期
33-35
,共3页
钱华丽%晁明举%田得雨%吴花
錢華麗%晁明舉%田得雨%吳花
전화려%조명거%전득우%오화
激光熔覆%原位生成NbC-VC%显微组织%耐磨性
激光鎔覆%原位生成NbC-VC%顯微組織%耐磨性
격광용복%원위생성NbC-VC%현미조직%내마성
laser cladding%in-situ synthesized NbC-VC%microstructure%wear resistance
采用预涂粉末激光熔覆技术,在A3钢表面制备出原位自生NbC-VC颗粒增强的镍基复合涂层。使用扫描电镜、电子能谱、和X射线衍射仪对熔覆层的显微组织和物相构成进行了分析,并对熔覆层进行了硬度、摩擦性能测试。结果表明,原位生成NbC-VC颗粒增强镍基复合涂层与基材呈现良好的冶金结合,熔覆层底部组织为定向生长的γ(NiFe)树枝晶,熔覆层中上部组织为先共晶析出的NbC-VC颗粒和Cr3C2条状相均匀分布于γ(NiFe)基体中。由于大量NbC-VC颗粒相的形成及其弥散分布,熔覆层具有高的硬度(平均硬度HV0.31150)和良好的耐磨性,与纯Ni60熔覆层相比,其磨损失重为纯Ni60熔覆层的1/3。
採用預塗粉末激光鎔覆技術,在A3鋼錶麵製備齣原位自生NbC-VC顆粒增彊的鎳基複閤塗層。使用掃描電鏡、電子能譜、和X射線衍射儀對鎔覆層的顯微組織和物相構成進行瞭分析,併對鎔覆層進行瞭硬度、摩抆性能測試。結果錶明,原位生成NbC-VC顆粒增彊鎳基複閤塗層與基材呈現良好的冶金結閤,鎔覆層底部組織為定嚮生長的γ(NiFe)樹枝晶,鎔覆層中上部組織為先共晶析齣的NbC-VC顆粒和Cr3C2條狀相均勻分佈于γ(NiFe)基體中。由于大量NbC-VC顆粒相的形成及其瀰散分佈,鎔覆層具有高的硬度(平均硬度HV0.31150)和良好的耐磨性,與純Ni60鎔覆層相比,其磨損失重為純Ni60鎔覆層的1/3。
채용예도분말격광용복기술,재A3강표면제비출원위자생NbC-VC과립증강적얼기복합도층。사용소묘전경、전자능보、화X사선연사의대용복층적현미조직화물상구성진행료분석,병대용복층진행료경도、마찰성능측시。결과표명,원위생성NbC-VC과립증강얼기복합도층여기재정현량호적야금결합,용복층저부조직위정향생장적γ(NiFe)수지정,용복층중상부조직위선공정석출적NbC-VC과립화Cr3C2조상상균균분포우γ(NiFe)기체중。유우대량NbC-VC과립상적형성급기미산분포,용복층구유고적경도(평균경도HV0.31150)화량호적내마성,여순Ni60용복층상비,기마손실중위순Ni60용복층적1/3。
The in-situ NbC-VC reinforced Ni-based composite coating has been successfully synthesized by laser cladding on Steel A3 by prior to pasting.The microstructural and phase analyses were performed by a scanning electron microscopy, energy-dispersive spectroscopy and X-ray diffractometer.The microhardness and wear resistance were investigated using a microhardness tester,wear and tear testing machinery.The results show that the coating is bonded metallurgically to the substrate.The microstructure in the bottom of coating consists mainly of oriented dendrites of γ(NiFe),and the microstructure in the center and upper zone consists of both NbC-VC particle and Cr3C2 acicular phase dispersed uniformly in the matrix of γ(NiFe).Because of in situ synthesis of lots of NbC-VC particle,the ocmposite coating gives a high average hardness of HV0.31150 and better wear resistance,the wear mass loss of this coating is just one third that of the pure Ni60 coating.