汽车工程
汽車工程
기차공정
AUTOMOTIVE ENGINEERING
2009年
11期
1095-1099
,共5页
车身结构%冲压成形%残余应力%动态应力%疲劳分析
車身結構%遲壓成形%殘餘應力%動態應力%疲勞分析
차신결구%충압성형%잔여응력%동태응력%피로분석
auto-body structure%stamping forming%residual stress%dynamic stress%fatigue analysis
基于随机振动理论,推导了车身结构随机振动响应谱的计算公式;采用Goodman曲线进行交变载荷的等损伤转换,建立了应力幅和平均应力之间的关系式;以材料的疲劳极限作为疲劳抗力指标,将残余应力等效为平均应力,以研究成形因素对疲劳性能的影响;以某汽车尾端横梁为例,采用基于有限元分析结果的疲劳分析法,考虑冲压成形因素的影响,进行了车身结构的动态应力计算、疲劳寿命预测和改进设计.结果表明,所预测的疲劳性能与整车道路试验结果吻合.
基于隨機振動理論,推導瞭車身結構隨機振動響應譜的計算公式;採用Goodman麯線進行交變載荷的等損傷轉換,建立瞭應力幅和平均應力之間的關繫式;以材料的疲勞極限作為疲勞抗力指標,將殘餘應力等效為平均應力,以研究成形因素對疲勞性能的影響;以某汽車尾耑橫樑為例,採用基于有限元分析結果的疲勞分析法,攷慮遲壓成形因素的影響,進行瞭車身結構的動態應力計算、疲勞壽命預測和改進設計.結果錶明,所預測的疲勞性能與整車道路試驗結果吻閤.
기우수궤진동이론,추도료차신결구수궤진동향응보적계산공식;채용Goodman곡선진행교변재하적등손상전환,건립료응력폭화평균응력지간적관계식;이재료적피로겁한작위피로항력지표,장잔여응력등효위평균응력,이연구성형인소대피로성능적영향;이모기차미단횡량위례,채용기우유한원분석결과적피로분석법,고필충압성형인소적영향,진행료차신결구적동태응력계산、피로수명예측화개진설계.결과표명,소예측적피로성능여정차도로시험결과문합.
Based on random vibration theory, the formulas for the random vibration response spectra of au-to-body structure are deduced. The alternative loading is converted to the loading with equivalent damage by using Goodman curve, and a relationship between stress amplitude and mean stress is established. Taking the fatigue limit of materials as the indicator of fatigue resistance, the residual stress is equivalent to mean stress for studying the effects of forming factors on fatigue performance. With the cross member at tail end of vehicle taken as an example, the dynamic stress calculation, fatigue life prediction and modification design of auto-body structure are performed by adopting fatigue analysis method based on the results of FEA for considering the effects of forming factors. The results show that the fatigue performance predicted well agrees with the results of vehicle road test.