精密成形工程
精密成形工程
정밀성형공정
METAL FORMING TECHNOLOGY
2012年
2期
60-63,66
,共5页
张辉%石文超%杨大强%李晓冬%薛克敏
張輝%石文超%楊大彊%李曉鼕%薛剋敏
장휘%석문초%양대강%리효동%설극민
控制臂%铝合金%辊锻%数值模拟
控製臂%鋁閤金%輥鍛%數值模擬
공제비%려합금%곤단%수치모의
control arm%aluminum alloy%roll-forging%numerical simulation
针对控制臂现阶段模锻成形工艺工序多,生产率低,劳动强度大等缺点,提出辊锻制坯一模锻成形工艺,设计辊锻制坯各道次的尺寸参数,用数值模拟代替物理试验预测金属成形过程。通过对控制臂辊锻成形过程的数值模拟,并对辊锻后坯料进行弯曲、终锻成形,获得较好的锻件,为指导此锻件的生产实践提供了理论依据。
針對控製臂現階段模鍛成形工藝工序多,生產率低,勞動彊度大等缺點,提齣輥鍛製坯一模鍛成形工藝,設計輥鍛製坯各道次的呎吋參數,用數值模擬代替物理試驗預測金屬成形過程。通過對控製臂輥鍛成形過程的數值模擬,併對輥鍛後坯料進行彎麯、終鍛成形,穫得較好的鍛件,為指導此鍛件的生產實踐提供瞭理論依據。
침대공제비현계단모단성형공예공서다,생산솔저,노동강도대등결점,제출곤단제배일모단성형공예,설계곤단제배각도차적척촌삼수,용수치모의대체물리시험예측금속성형과정。통과대공제비곤단성형과정적수치모의,병대곤단후배료진행만곡、종단성형,획득교호적단건,위지도차단건적생산실천제공료이론의거。
The die forging of the control arm has the shortcomings of excessive working procedures, low production rate and high labor strength. The roll-forging and die-forging is proposed. The size of the roll forging of each pass is designed. The numerical simulation takes the place of the physics experimentation. The roll-forging process is simulated by using metal forming finite element code. The bend process and finish-forging use the blank after the roll-forging so that better forging is obtained. The research results provide a theoretical basis for the production practice.