特种铸造及有色合金
特種鑄造及有色閤金
특충주조급유색합금
SPECIAL CASTING & NONFERROUS ALLOYS
2010年
1期
59-61
,共3页
黄勇%潘大伟%杜晓明%张显飞
黃勇%潘大偉%杜曉明%張顯飛
황용%반대위%두효명%장현비
下壳体%压铸%数值模拟%缩孔%缩松
下殼體%壓鑄%數值模擬%縮孔%縮鬆
하각체%압주%수치모의%축공%축송
Aluminum Alloy Housing%Die Casting%Numerical Simulation%Shrinkage Porosity%Shrinkage Hole
利用ProCAST软件对铝合金压铸件下壳体充型、凝固过程进行了数值模拟,得到了速度场、温度场的分布和变化规律.据此提出了减少缩孔、缩松数量的优化方案.结果表明,降低浇注温度、增大压射比压,降低模具预热温度都能够有效控制缩孔、缩松的数量.按照优化后的压铸工艺参数生产出了合格的铸件.
利用ProCAST軟件對鋁閤金壓鑄件下殼體充型、凝固過程進行瞭數值模擬,得到瞭速度場、溫度場的分佈和變化規律.據此提齣瞭減少縮孔、縮鬆數量的優化方案.結果錶明,降低澆註溫度、增大壓射比壓,降低模具預熱溫度都能夠有效控製縮孔、縮鬆的數量.按照優化後的壓鑄工藝參數生產齣瞭閤格的鑄件.
이용ProCAST연건대려합금압주건하각체충형、응고과정진행료수치모의,득도료속도장、온도장적분포화변화규률.거차제출료감소축공、축송수량적우화방안.결과표명,강저요주온도、증대압사비압,강저모구예열온도도능구유효공제축공、축송적수량.안조우화후적압주공예삼수생산출료합격적주건.
Filling and solidification for aluminum alloy housing in die casting were simulated by the ProCAST software. Distribution and change of velocity field and temperature field were visualized. Based on above simulated results, optimized design for reducing shrinkage porosity (hole)was presented. The results reveal that the shrinkage porosity (hole) in the aluminum alloy housing can be greatly reduced through decreasing pouring temperature, increasing injection pressure and reducing pre-heating temperature of the mould. The qualified aluminum alloy housing was successfully produced by adopting optimized processing parameters.