佳木斯大学学报:自然科学版
佳木斯大學學報:自然科學版
가목사대학학보:자연과학판
Journal of Jiamusi University(Natural Science Edition)
2011年
4期
613-614,622
,共3页
高晶%张思龙%嵇艳玲%张灿秋
高晶%張思龍%嵇豔玲%張燦鞦
고정%장사룡%혜염령%장찬추
挤压模具%失效%耐磨性%寿命
擠壓模具%失效%耐磨性%壽命
제압모구%실효%내마성%수명
extrusion die%failure%wear resistant%lifetime
针对某厂生产的稻壳制炭棒机挤压模具在使用过程中存在磨损较快、寿命较低的问题,对该挤压模具进行了失效分析.该模具的金相组织为F+P(少量)+片状石墨,硬度为104HBW.依据该挤压模具的工作条件,提出了采用球磨铸铁及提高模具耐磨性和使用寿命的处理工艺:860℃~920℃正火或正火+中频感应淬火处理.
針對某廠生產的稻殼製炭棒機擠壓模具在使用過程中存在磨損較快、壽命較低的問題,對該擠壓模具進行瞭失效分析.該模具的金相組織為F+P(少量)+片狀石墨,硬度為104HBW.依據該擠壓模具的工作條件,提齣瞭採用毬磨鑄鐵及提高模具耐磨性和使用壽命的處理工藝:860℃~920℃正火或正火+中頻感應淬火處理.
침대모엄생산적도각제탄봉궤제압모구재사용과정중존재마손교쾌、수명교저적문제,대해제압모구진행료실효분석.해모구적금상조직위F+P(소량)+편상석묵,경도위104HBW.의거해제압모구적공작조건,제출료채용구마주철급제고모구내마성화사용수명적처리공예:860℃~920℃정화혹정화+중빈감응쉬화처리.
The failure analysis of the extrusion die was conducted to the problems which was used on the carbonizing rod machine by rice shell.Most dies have low service life and wear resistant.The results showed that the die consists of most ferrite,a little pearlite and strip graphite,of which the hardness is HBW104.The spheroidal graphite cast iron was used and improved technologies were put forward to enhancing the working lifetime and wear resistant of the extrusion die: normalizing at 880℃~920℃ or normalizing adding intermediate frequency induction heating.