中国有色金属学报(英文版)
中國有色金屬學報(英文版)
중국유색금속학보(영문판)
TRANSACTIONS OF NONFERROUS METALS SOCIETY OF CHINA
2011年
11期
2426-2432
,共7页
蔡滨%谭业发%屠义强%王小龙%谭华
蔡濱%譚業髮%屠義彊%王小龍%譚華
채빈%담업발%도의강%왕소룡%담화
镍基合金%等离子喷涂%复合涂层%石墨%碳化钛%摩擦磨损
鎳基閤金%等離子噴塗%複閤塗層%石墨%碳化鈦%摩抆磨損
얼기합금%등리자분도%복합도층%석묵%탄화태%마찰마손
Ni-base alloy%plasma spraying%composite coating%graphite%TiC%tribology
为降低纯镍基合金涂层在高接触应力下的摩擦因数并进一步提高其耐磨性能,运用等离子喷涂技术在45#钢表面制备石墨/TiC协同改性镍基合金复合涂层.结果表明:复合涂层的摩擦因数较纯镍基合金涂层降低47.45%,磨损质量降低59.1%.纯镍基合金涂层与GCr15钢对摩时,表面产生明显的滑移和粘着变形,从而使纯镍基合金涂层表现出多次塑变磨损和粘着磨损.在复合涂层的磨损表面形成较软的、富含石墨和铁氧化物的转移层,使得其摩擦因数显著降低,质量磨损大为减少.复合涂层的磨损机理主要为转移层的疲劳剥落.
為降低純鎳基閤金塗層在高接觸應力下的摩抆因數併進一步提高其耐磨性能,運用等離子噴塗技術在45#鋼錶麵製備石墨/TiC協同改性鎳基閤金複閤塗層.結果錶明:複閤塗層的摩抆因數較純鎳基閤金塗層降低47.45%,磨損質量降低59.1%.純鎳基閤金塗層與GCr15鋼對摩時,錶麵產生明顯的滑移和粘著變形,從而使純鎳基閤金塗層錶現齣多次塑變磨損和粘著磨損.在複閤塗層的磨損錶麵形成較軟的、富含石墨和鐵氧化物的轉移層,使得其摩抆因數顯著降低,質量磨損大為減少.複閤塗層的磨損機理主要為轉移層的疲勞剝落.
위강저순얼기합금도층재고접촉응력하적마찰인수병진일보제고기내마성능,운용등리자분도기술재45#강표면제비석묵/TiC협동개성얼기합금복합도층.결과표명:복합도층적마찰인수교순얼기합금도층강저47.45%,마손질량강저59.1%.순얼기합금도층여GCr15강대마시,표면산생명현적활이화점착변형,종이사순얼기합금도층표현출다차소변마손화점착마손.재복합도층적마손표면형성교연적、부함석묵화철양화물적전이층,사득기마찰인수현저강저,질량마손대위감소.복합도층적마손궤리주요위전이층적피로박락.
In order to reduce the friction coefficient of Ni-base alloy coating and further improve its wear resistance,Ni-base alloy composite coatings modified by both graphite and TiC particles were prepared by plasma spray technology on the surface of 45 carbon steel.The results show that friction coefficient of the composite coating is 47.45% lower than that of the Ni-base alloy coating,and the wear mass loss is reduced by 59.1%.Slip lines and severe adhesive plastic deformation are observed on the worn surface of the Ni-base alloy coating,indicating that the wear mechanisms of the Ni-base alloy coating are multi-plastic deformation wear and adhesive wear.A soft transferred layer abundant in graphite and ferric oxide is developed on the worn surface of the composite coating,which reduces the friction coefficient and wear loss in a great deal.The main wear mechanism of the composite coating is fatigue delamination of the transferred layer.