特种铸造及有色合金
特種鑄造及有色閤金
특충주조급유색합금
SPECIAL CASTING & NONFERROUS ALLOYS
2009年
11期
1024-1026
,共3页
谭雁清%李日%王斌%马军贤%崔启玉%张耀
譚雁清%李日%王斌%馬軍賢%崔啟玉%張耀
담안청%리일%왕빈%마군현%최계옥%장요
压铸模具%热循环%数值模拟%ProCAST
壓鑄模具%熱循環%數值模擬%ProCAST
압주모구%열순배%수치모의%ProCAST
Die Casting Die%Thermal Cycling%Numerical Simulation%ProCAST Software
利用ProCAST软件对铝合金调速器盖压铸模具工作时的热循环进行数值模拟.模拟结果发现,模具稳定工作时的温度及取件时的温度均偏高.经过多次热循环模拟,不断调整循环参数,最后将循环周期从60 s调整为80 s.结果表明,模具稳定工作时的最高温度由340 ℃降低到300 ℃以下,平均温度下降约20 ℃,模具工作温度及取件温度均降低到允许的温度范围之内,计算结果与实际生产现场的参数调整后结果相吻合.
利用ProCAST軟件對鋁閤金調速器蓋壓鑄模具工作時的熱循環進行數值模擬.模擬結果髮現,模具穩定工作時的溫度及取件時的溫度均偏高.經過多次熱循環模擬,不斷調整循環參數,最後將循環週期從60 s調整為80 s.結果錶明,模具穩定工作時的最高溫度由340 ℃降低到300 ℃以下,平均溫度下降約20 ℃,模具工作溫度及取件溫度均降低到允許的溫度範圍之內,計算結果與實際生產現場的參數調整後結果相吻閤.
이용ProCAST연건대려합금조속기개압주모구공작시적열순배진행수치모의.모의결과발현,모구은정공작시적온도급취건시적온도균편고.경과다차열순배모의,불단조정순배삼수,최후장순배주기종60 s조정위80 s.결과표명,모구은정공작시적최고온도유340 ℃강저도300 ℃이하,평균온도하강약20 ℃,모구공작온도급취건온도균강저도윤허적온도범위지내,계산결과여실제생산현장적삼수조정후결과상문합.
Thermal cycling of die casting die for aluminum alloy speed governor cover was simulated by the ProCAST software. The simulated results indicate that temperature in the die during steady operation stage and temperature during castings-picked out exhibit higher. Cycling parameters were optimized from 60 s per cycling period to 80 s per cycling period by thermal cycling simulation. It is found that the maximum temperature in the die during steady operation stage is decreased from 340℃ to below 300℃, decreased by approximately 20℃ in average temperature, and both die operation temperature and castings-picked-out temperature are decreased to a desirable temperature range. The simulated results are well in agreement with practical ones.