塑性工程学报
塑性工程學報
소성공정학보
JOURNAL OF PLASTICITY ENGINEERING
2001年
1期
19-24
,共6页
张士宏%尚彦凌%郎利辉%康达昌%王仲仁
張士宏%尚彥凌%郎利輝%康達昌%王仲仁
장사굉%상언릉%랑리휘%강체창%왕중인
动态显式有限元法%板材成形%工艺缺陷%计算机模拟%充液拉深
動態顯式有限元法%闆材成形%工藝缺陷%計算機模擬%充液拉深
동태현식유한원법%판재성형%공예결함%계산궤모의%충액랍심
介绍了动态显式有限元法的原理和特点,总结讨论了国际现有各种商用有限元软件的情况。采用显式有限元软件LS-DYNA3D 对板材零件冲压过程进行计算机模拟分析,预测冲压过程中可能出现的各种工艺缺陷,例如坯料的起皱、局部减薄和破裂,并以模拟结果为依据提出改进模具和工艺参数的办法,优化工艺参数,可以减少调试和修模的次数,以此实现降低模具费用、缩短制模时间、提高产品成品率和材料利用率,最终达到减少产品成本的目的。
介紹瞭動態顯式有限元法的原理和特點,總結討論瞭國際現有各種商用有限元軟件的情況。採用顯式有限元軟件LS-DYNA3D 對闆材零件遲壓過程進行計算機模擬分析,預測遲壓過程中可能齣現的各種工藝缺陷,例如坯料的起皺、跼部減薄和破裂,併以模擬結果為依據提齣改進模具和工藝參數的辦法,優化工藝參數,可以減少調試和脩模的次數,以此實現降低模具費用、縮短製模時間、提高產品成品率和材料利用率,最終達到減少產品成本的目的。
개소료동태현식유한원법적원리화특점,총결토론료국제현유각충상용유한원연건적정황。채용현식유한원연건LS-DYNA3D 대판재령건충압과정진행계산궤모의분석,예측충압과정중가능출현적각충공예결함,례여배료적기추、국부감박화파렬,병이모의결과위의거제출개진모구화공예삼수적판법,우화공예삼수,가이감소조시화수모적차수,이차실현강저모구비용、축단제모시간、제고산품성품솔화재료이용솔,최종체도감소산품성본적목적。
The theory and features of the dynamic explicit finite element methods are discussed, the available various commercial FEM codes used for sheet metal forming simulation are introduced. The dynamic explicit FEM code LS-DYNA3D is used for the simulation of a few sheet metal forming processes. Process defects such as wrinkling, local thinning and ruptures are predicted. The design of the tools and the process parameters can thus be improved. The time and the costs of the manufacturing of the tools are reduced, so that it is effective and cost-effective to use the dynamic explicit finite element methods for simulation of sheet metal forming production.