中国有色金属学报(英文版)
中國有色金屬學報(英文版)
중국유색금속학보(영문판)
TRANSACTIONS OF NONFERROUS METALS SOCIETY OF CHINA
2012年
6期
1517-1525
,共9页
周俊%陈卓卫%周萍%余建平%刘安明
週俊%陳卓衛%週萍%餘建平%劉安明
주준%진탁위%주평%여건평%류안명
CFD模拟%熔体流动%熔体温度%熔炼池%闪速熔炼
CFD模擬%鎔體流動%鎔體溫度%鎔煉池%閃速鎔煉
CFD모의%용체류동%용체온도%용련지%섬속용련
CFD simulation%melt flow%melt temperature%settler%flash smelting
采用CFX4.3对闪速炉沉淀池中的熔体流动和温度分布进行数值模拟研究.针对1个出渣口对应1个冰铜出口(1-to-1)与1个出渣口对应2个冰铜出口(1-to-2)这两种操作方案共设立16种计算工况.模拟结果表明,两种方案下熔体流动相似,但采用1 -to-2操作方案时,熔池中可见明显的回流.仿真中还发现,渣口与冰铜出口的不同组合方式对沉淀池中熔体温度分布的影响显著,其中在1 -to-2操作方案下,沉淀池中的熔体温度更均匀.在实际生产中,当采用远离沉淀池入口的放铜口进行操作时将更有利于实现沉淀池内熔体温度的均匀分布.
採用CFX4.3對閃速爐沉澱池中的鎔體流動和溫度分佈進行數值模擬研究.針對1箇齣渣口對應1箇冰銅齣口(1-to-1)與1箇齣渣口對應2箇冰銅齣口(1-to-2)這兩種操作方案共設立16種計算工況.模擬結果錶明,兩種方案下鎔體流動相似,但採用1 -to-2操作方案時,鎔池中可見明顯的迴流.倣真中還髮現,渣口與冰銅齣口的不同組閤方式對沉澱池中鎔體溫度分佈的影響顯著,其中在1 -to-2操作方案下,沉澱池中的鎔體溫度更均勻.在實際生產中,噹採用遠離沉澱池入口的放銅口進行操作時將更有利于實現沉澱池內鎔體溫度的均勻分佈.
채용CFX4.3대섬속로침정지중적용체류동화온도분포진행수치모의연구.침대1개출사구대응1개빙동출구(1-to-1)여1개출사구대응2개빙동출구(1-to-2)저량충조작방안공설립16충계산공황.모의결과표명,량충방안하용체류동상사,단채용1 -to-2조작방안시,용지중가견명현적회류.방진중환발현,사구여빙동출구적불동조합방식대침정지중용체온도분포적영향현저,기중재1 -to-2조작방안하,침정지중적용체온도경균균.재실제생산중,당채용원리침정지입구적방동구진행조작시장경유리우실현침정지내용체온도적균균분포.
A computational fluid dynamics (CFD) simulation was carried out with CFX4.3 to investigate the melt flow and temperature distributions in the settler of a flash furnace.Sixteen cases of one slag tap hole adopted with one matte tap hole (1-to-1)and one slag tap hole adopted with two matte tap holes (1-to-2) operation modes were modelled.The simulation results show that the melt flows are similar in both two operation modes,but evident circulations can be found in the case of the 1-to-2 operation mode.The combination modes of the slag and matte tap holes are found to have a significant effect on the temperature distributions of the melt.The melt temperature is more umform in the case of the 1-to-2 mode.Selection of a matte tap hole farther away from the inlet is more conducive to achieve a uniform distribution of the melt temperature in the settler in practical tapping operation.