热加工工艺
熱加工工藝
열가공공예
HOT WORKING TECHNOLOGY
2010年
6期
80-82,85
,共4页
横向交流磁场%堆焊%组织性能%陶瓷复合材料
橫嚮交流磁場%堆銲%組織性能%陶瓷複閤材料
횡향교류자장%퇴한%조직성능%도자복합재료
transverse magnetic field%surfacing%microstructure and properties%ceramal composite
在镍基高温合金等离子弧堆焊过程中引人横向交流磁场,利用磁场的作用来提高堆焊层的性能.在堆焊过程中,调节磁场参数和焊接工艺进行实验,测试了不同参数下的堆焊层硬度、磨损性能以及分析了其显微组织.结果表明,适当磁场参数产生的电磁搅拌可以细化堆焊层的组织,而且还能控制堆焊层中陶瓷复合材料的数量、形态及分布情况,从而改善了堆焊层金属的硬度和耐磨性.此外,电磁搅拌还能减小堆焊层化学成分不均匀性,提高堆焊层的塑性和韧性,降低结晶裂纹和气孔的敏感性,从而提高了堆焊层的综合力学性能.
在鎳基高溫閤金等離子弧堆銲過程中引人橫嚮交流磁場,利用磁場的作用來提高堆銲層的性能.在堆銲過程中,調節磁場參數和銲接工藝進行實驗,測試瞭不同參數下的堆銲層硬度、磨損性能以及分析瞭其顯微組織.結果錶明,適噹磁場參數產生的電磁攪拌可以細化堆銲層的組織,而且還能控製堆銲層中陶瓷複閤材料的數量、形態及分佈情況,從而改善瞭堆銲層金屬的硬度和耐磨性.此外,電磁攪拌還能減小堆銲層化學成分不均勻性,提高堆銲層的塑性和韌性,降低結晶裂紋和氣孔的敏感性,從而提高瞭堆銲層的綜閤力學性能.
재얼기고온합금등리자호퇴한과정중인인횡향교류자장,이용자장적작용래제고퇴한층적성능.재퇴한과정중,조절자장삼수화한접공예진행실험,측시료불동삼수하적퇴한층경도、마손성능이급분석료기현미조직.결과표명,괄당자장삼수산생적전자교반가이세화퇴한층적조직,이차환능공제퇴한층중도자복합재료적수량、형태급분포정황,종이개선료퇴한층금속적경도화내마성.차외,전자교반환능감소퇴한층화학성분불균균성,제고퇴한층적소성화인성,강저결정렬문화기공적민감성,종이제고료퇴한층적종합역학성능.
The nickel based superalloy was deposited on low carbon steel by plasma arc surfacing with transverse magnetic field. The properties of the surfacing layer was improved by the effect of magnetic field. The parameters of magnetic field and welding were altered during welding process. The wear loss test, micro-hardness test and microstructure of the samples were used to analyze the effect of magnetic field on properties of surfacing layers. The results indicate that, electromagnetic stirring under proper magnetic field parameters can control the quantity, shape and distribution of ceramal composites, which can improve the strength and wear resistance of the surfacing layer. It can also minish the heterogeneity of primary crystallization structure, improve the plasticity and toughness of surfacing layer, and reduce the sensitivity of cracking and pore.