光学精密工程
光學精密工程
광학정밀공정
OPTICS AND PRECISION ENGINEERING
2010年
2期
326-333
,共8页
刘长顺%王显军%韩旭东%盖竹秋%王增发
劉長順%王顯軍%韓旭東%蓋竹鞦%王增髮
류장순%왕현군%한욱동%개죽추%왕증발
光电编码器%绝对式编码器%小型化%八矩阵%错位移相
光電編碼器%絕對式編碼器%小型化%八矩陣%錯位移相
광전편마기%절대식편마기%소형화%팔구진%착위이상
optical encoder%absolute encoder%miniaturization%eight-matrix%phase compensation
为了实现高精度、高可靠性、绝对式光电编码器的小型化,研究了编码器的编码方式和读数头的结构.介绍了编码器码盘所采用的八象限矩阵编码(即八矩阵码)原理,对比传统四象限矩阵码,八矩阵编码的优点在于它仅需两圈就可以实现10位自然二进制编码:码盘第一圈四路信号实现格雷编码的高三位,第二圈八路信号实现格雷编码的低七位;再经格雷编码与自然二进制的译码关系,得到10位自然二进制码.运用错位移相的方法设计了狭缝的精码窗口,获得了圆光栅莫尔条纹;同时,采用单头读数,减少了发光元器件(光源)的数量.最后,介绍了信号提取方法.实验结果表明,设计的八矩阵编码器实现了超小体积为Φ25 mm×16 mm,重量<28 g,分辨率经过电子细分达到了16位,精度(1σ)优于30″.极高的可靠性可保证该编码器在极其苛刻条件下长期正常工作,适于在航空航天和军事领域应用.
為瞭實現高精度、高可靠性、絕對式光電編碼器的小型化,研究瞭編碼器的編碼方式和讀數頭的結構.介紹瞭編碼器碼盤所採用的八象限矩陣編碼(即八矩陣碼)原理,對比傳統四象限矩陣碼,八矩陣編碼的優點在于它僅需兩圈就可以實現10位自然二進製編碼:碼盤第一圈四路信號實現格雷編碼的高三位,第二圈八路信號實現格雷編碼的低七位;再經格雷編碼與自然二進製的譯碼關繫,得到10位自然二進製碼.運用錯位移相的方法設計瞭狹縫的精碼窗口,穫得瞭圓光柵莫爾條紋;同時,採用單頭讀數,減少瞭髮光元器件(光源)的數量.最後,介紹瞭信號提取方法.實驗結果錶明,設計的八矩陣編碼器實現瞭超小體積為Φ25 mm×16 mm,重量<28 g,分辨率經過電子細分達到瞭16位,精度(1σ)優于30″.極高的可靠性可保證該編碼器在極其苛刻條件下長期正常工作,適于在航空航天和軍事領域應用.
위료실현고정도、고가고성、절대식광전편마기적소형화,연구료편마기적편마방식화독수두적결구.개소료편마기마반소채용적팔상한구진편마(즉팔구진마)원리,대비전통사상한구진마,팔구진편마적우점재우타부수량권취가이실현10위자연이진제편마:마반제일권사로신호실현격뢰편마적고삼위,제이권팔로신호실현격뢰편마적저칠위;재경격뢰편마여자연이진제적역마관계,득도10위자연이진제마.운용착위이상적방법설계료협봉적정마창구,획득료원광책막이조문;동시,채용단두독수,감소료발광원기건(광원)적수량.최후,개소료신호제취방법.실험결과표명,설계적팔구진편마기실현료초소체적위Φ25 mm×16 mm,중량<28 g,분변솔경과전자세분체도료16위,정도(1σ)우우30″.겁고적가고성가보증해편마기재겁기가각조건하장기정상공작,괄우재항공항천화군사영역응용.
With the aim to realize the miniaturization of absolute optical encoders with the characteristics of greater accuracy and more reliability, the new coding mode and structure of a reading head are investigated. Firstly, this paper describes the principle of eight-matrix coding used in absolute optical encoders. Different from traditional four-matrix coding,the eight-matrix coding only needs two grating tracks to realize a 10-bit binary.The first grating track realizes the 3-bit coding of Gray code; and the second one realizes the 7-bit coding of Gray code. Then it can achieve the 10-bit binary coding through the relation between Gray code and binary. The Moiré fringe obtained by using phase compensation of incremental slit is another new technique in this paper.The single reading-head is also good for reducing the number of LEDs, therefore the dimension of encoder is smaller. Finally, the method of signal pick-up is discussed as well. Experimental results indicate that the proposed eight-matrix encoder has a smaller size of Φ25 mm×16 mm and a lighter weight of 28 g, while his resolution is 16-bit and accuracy is 30″. It is concluded that the encoder can normally work in very hard conditions with more reliability for long time and can be widely applied to the field of modern military and aerospace.