CAJ | 학술논문

轮胎生产调度系统是轮胎行业MES软件系统的核心模块之一,本文针对轮胎制造业中ERP层和PCS层之间的信息脱节现象,提出了轮胎生产中的MES系统设计原则和架构,研发了轮胎生产中基于MES的成型和硫化生产调度系统.着重介绍了MES系统的架构和功能,系统的设计方案,以及成犁阶段和硫化阶段的软件流程及数据库结构,特别介绍了它在实际中的应用.本系统在国内某大型轮胎厂试运行后,其日均产量由3月初的10 136.4条增加到5月初的10 801.2条,日均总脱节时间由570.98h减少到271.67h,减少了有效的提高了产量,减少轮胎生产过程中的脱节时间.该系统纵向上协调了ERP、PCS信息交互,起到枢纽和桥梁的作用.横向上预留了上游工序的接口,具有可扩展性,使用方便,帮助用户显著提高了生产优化调度水平,达到了预期设计目标.
륜태생산조도계통시륜태행업MES연건계통적핵심모괴지일,본문침대륜태제조업중ERP층화PCS층지간적신식탈절현상,제출료륜태생산중적MES계통설계원칙화가구,연발료륜태생산중기우MES적성형화류화생산조도계통.착중개소료MES계통적가구화공능,계통적설계방안,이급성리계단화류화계단적연건류정급수거고결구,특별개소료타재실제중적응용.본계통재국내모대형륜태엄시운행후,기일균산량유3월초적10 136.4조증가도5월초적10 801.2조,일균총탈절시간유570.98h감소도271.67h,감소료유효적제고료산량,감소륜태생산과정중적탈절시간.해계통종향상협조료ERP、PCS신식교호,기도추뉴화교량적작용.횡향상예류료상유공서적접구,구유가확전성,사용방편,방조용호현저제고료생산우화조도수평,체도료예기설계목표.
Tire production scheduling system is one of the core modules of MES system for tire industry.To the problem of information disjunction between ERP layer and PCS layer,several design principles and structure for a tire production scheduling system were proposed.A scheduling system is developed on tire building and vulcanization.In this paper,the design,structure and functions of MES,the flow of the software and the structure of the database for tire building and vulcanization processes were emphatically introduced,especially the application in practice.In the trial run at a large tire factory,the factory's average daily production increased from 10 136.4 in the early March to 10 801.2 in the early May.The average daily total time out of step decreased from 570.98 h to 271.67 h.This system which increased tire production and decreased time out of step effectively,vertically coordinates information interaction of ERP and PCS,plays the role of hub and bridge.In transverse direction,upstream process interfaces were reserved.This software is scalable,user-friendly and helps users improve the level of optimal scheduling of production significantly,which achieves the desired design goals.