热加工工艺
熱加工工藝
열가공공예
HOT WORKING TECHNOLOGY
2010年
5期
31-34,39
,共5页
李庆波%周海涛%刘志超%温盛发
李慶波%週海濤%劉誌超%溫盛髮
리경파%주해도%류지초%온성발
热模拟%管材挤压%数值模拟
熱模擬%管材擠壓%數值模擬
열모의%관재제압%수치모의
thermal simulation%tube extrusion%numerical simulation
利用Gleeble热模拟机研究了AZ80合金的高温变形特性.结果表明,流变应力取决于变形温度和变形速率.当应变速率一定时,流变应力随变形温度的升高而降低:当温度一定时,流变应力随着应变速率的升高而增大.根据AZ80镁合金真应力-真应变曲线,建立了其流变应力模型.采用刚塑性有限元法对AZ80镁合金管材挤压过程进行热力耦合数值模拟,并分析了高温挤压成形过程中变形力及金属流动规律,着重探讨了变形温度和挤压速度等挤压工艺参数对挤压力、应变场以及应力场的分布及变化情况的影响.模拟的结果为AZ80镁合金管材挤压工艺参数的制定、优化提供了科学依据.
利用Gleeble熱模擬機研究瞭AZ80閤金的高溫變形特性.結果錶明,流變應力取決于變形溫度和變形速率.噹應變速率一定時,流變應力隨變形溫度的升高而降低:噹溫度一定時,流變應力隨著應變速率的升高而增大.根據AZ80鎂閤金真應力-真應變麯線,建立瞭其流變應力模型.採用剛塑性有限元法對AZ80鎂閤金管材擠壓過程進行熱力耦閤數值模擬,併分析瞭高溫擠壓成形過程中變形力及金屬流動規律,著重探討瞭變形溫度和擠壓速度等擠壓工藝參數對擠壓力、應變場以及應力場的分佈及變化情況的影響.模擬的結果為AZ80鎂閤金管材擠壓工藝參數的製定、優化提供瞭科學依據.
이용Gleeble열모의궤연구료AZ80합금적고온변형특성.결과표명,류변응력취결우변형온도화변형속솔.당응변속솔일정시,류변응력수변형온도적승고이강저:당온도일정시,류변응력수착응변속솔적승고이증대.근거AZ80미합금진응력-진응변곡선,건립료기류변응력모형.채용강소성유한원법대AZ80미합금관재제압과정진행열력우합수치모의,병분석료고온제압성형과정중변형력급금속류동규률,착중탐토료변형온도화제압속도등제압공예삼수대제압력、응변장이급응력장적분포급변화정황적영향.모의적결과위AZ80미합금관재제압공예삼수적제정、우화제공료과학의거.
The hot deformation behaviors of AZ80 alloy were studied by Gleeble-1500 thermal simulation test machine.It is found that flow stress is dependent on deformation temperature and strain rates.When strain rate is constant,flow stress decreases with the increase of deformation temperature.When deformation temperature is constant,flow stress increases with the increase of strain rate.According to true stress-true strain curves of AZ80 magnesium alloy,the constitutive equation of AZ80 alloy for hot deformation was.established,the rigid plastic finite element method was used for the couple thermal-mechanical numerical simulation of the tube extrusion process of AZ80 alloy.The deformation force and metal flow law were analyzed during the isotherroal extrusion process.The effects of the extrusion process parameters,such as deformation temperature and extrusion velocity,on the distribution and variety of the stress field,sWain field and temperature field were discussed.On the basis of the simulation results,scientific evidences are provided to build and optimize the process parameters of tube extrusion of AZ80 alloy.