稀有金属
稀有金屬
희유금속
CHINESE JOURNAL OF RARE METALS
2010年
2期
178-185
,共8页
喷射成形%过共晶Al-Si合金%显微组织%凝固
噴射成形%過共晶Al-Si閤金%顯微組織%凝固
분사성형%과공정Al-Si합금%현미조직%응고
spray forming%hypereutectic Al-Si alloys%microstructures%solidification
采用传统铸造工艺和喷射成形技术制备了无Cr和含Cr的含Fe过共晶Al-Si合金,并利用SEM(EDS)、XRD及DSC对其显微组织、相组成及相变过程进行了研究.结果表明:2%Cr的加入不光使铸态粗大针片状的δ-Al_4FeSi_2相变为"骨骼状"α-Al(Fe,Cr)Si相,而且使沉积态Al-25Si-5Fe-3Cu合金中短棒状的富铁相(~10 μm左右)被尺寸小于3~5 μm的颗粒状α-Al(Fe,Cr)Si相所替代,从而细化的组织更有利于合金性能的提高.等温处理实验结果显示沉积态含Cr合金具有较好的组织热稳定性,其主要归因于颗粒状α-Al(Fe,Cr)Si相自身的高温稳定性,而沉积态AL-25Si-5Fe-3Cu合金热稳定差主要由于β-Al_5FeSi相的长大和A_7Cu_2Fe相的形成.另外,结合显微组织和喷射成形工艺特点对沉积态组织形成机制分析发现α-Al(Fe,Cr)Si相有可能通过直接从液相析出和经δ-Al(Fe,Cr)si相转变而来.
採用傳統鑄造工藝和噴射成形技術製備瞭無Cr和含Cr的含Fe過共晶Al-Si閤金,併利用SEM(EDS)、XRD及DSC對其顯微組織、相組成及相變過程進行瞭研究.結果錶明:2%Cr的加入不光使鑄態粗大針片狀的δ-Al_4FeSi_2相變為"骨骼狀"α-Al(Fe,Cr)Si相,而且使沉積態Al-25Si-5Fe-3Cu閤金中短棒狀的富鐵相(~10 μm左右)被呎吋小于3~5 μm的顆粒狀α-Al(Fe,Cr)Si相所替代,從而細化的組織更有利于閤金性能的提高.等溫處理實驗結果顯示沉積態含Cr閤金具有較好的組織熱穩定性,其主要歸因于顆粒狀α-Al(Fe,Cr)Si相自身的高溫穩定性,而沉積態AL-25Si-5Fe-3Cu閤金熱穩定差主要由于β-Al_5FeSi相的長大和A_7Cu_2Fe相的形成.另外,結閤顯微組織和噴射成形工藝特點對沉積態組織形成機製分析髮現α-Al(Fe,Cr)Si相有可能通過直接從液相析齣和經δ-Al(Fe,Cr)si相轉變而來.
채용전통주조공예화분사성형기술제비료무Cr화함Cr적함Fe과공정Al-Si합금,병이용SEM(EDS)、XRD급DSC대기현미조직、상조성급상변과정진행료연구.결과표명:2%Cr적가입불광사주태조대침편상적δ-Al_4FeSi_2상변위"골격상"α-Al(Fe,Cr)Si상,이차사침적태Al-25Si-5Fe-3Cu합금중단봉상적부철상(~10 μm좌우)피척촌소우3~5 μm적과립상α-Al(Fe,Cr)Si상소체대,종이세화적조직경유리우합금성능적제고.등온처리실험결과현시침적태함Cr합금구유교호적조직열은정성,기주요귀인우과립상α-Al(Fe,Cr)Si상자신적고온은정성,이침적태AL-25Si-5Fe-3Cu합금열은정차주요유우β-Al_5FeSi상적장대화A_7Cu_2Fe상적형성.령외,결합현미조직화분사성형공예특점대침적태조직형성궤제분석발현α-Al(Fe,Cr)Si상유가능통과직접종액상석출화경δ-Al(Fe,Cr)si상전변이래.
The Fe-contained hypereutectic Al-Si alloys with or without Cr were prepared via traditional casting process and spray forming technique. The Micrstructures, phase components and phase transformation of present alloys were studied using scanning elec-tron microscopy ( SEM ) with energy diffraction spectrum ( EDS ), X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The results showed that adding 2% ( mass fraction) Cr the Fe-contained hypereutectic Al-Si alloys could not only transform the coarse plate-like δ-Al_4FeSi_2 phase into skeletal α-Al( Fe, Cr)Si phase in the east alloys but also promote the substitution of short-rod Fe-bearing phases ( ~ 10μm) in spray-formed Al-25Si-5Fe-3Cu alloy with granular α-Al ( Fe, Cr)Si phase smaller than 3 ~5 μm so as to improve the mechanical properties. The results of isothermal treatments showed that the as-depesited AI-25Si-5Fe-3Cu-2Cr alloy had excellent thermal stability which was mainly due to the existence of high thermostable α-Al( Fe, Cr)Si phase, while the growth of β-Al_5 FeSi phase and formation of Al_7 Cu_2 Fe phase led to the poor thermal stabihty of the as-depesited Al-25Si-5Fe-3Cu alloy. Two mech-anisms could be related to the formation of α-Al( Fe, Cr)Si phase with direct precipitation from the liquids or transformation of metasta-hie δ-Al( Fe, Cr) Si.