热加工工艺
熱加工工藝
열가공공예
HOT WORKING TECHNOLOGY
2010年
7期
98-100,103
,共4页
异型变径管%内高压成形%有限元模拟
異型變徑管%內高壓成形%有限元模擬
이형변경관%내고압성형%유한원모의
shaped tube%tube hydroforming%finite element simulation
通过建立相应的内高压成形有限元模拟模型,用Dynaform有限元分析软件进行模拟分析,研究了异型变径管成彤的工艺特点、变形特征及成形参数对成形质量的影响.模拟结果表明,当变径管直径变化率较大时,自由胀形很难成形出理想成品,需采用轴向补料.采用合适的内压加载路径与轴向补料的配合方式能够显著控制起皱、破裂缺陷的产生,使较复杂的异型变径管顺利成形,成形质量较好.
通過建立相應的內高壓成形有限元模擬模型,用Dynaform有限元分析軟件進行模擬分析,研究瞭異型變徑管成彤的工藝特點、變形特徵及成形參數對成形質量的影響.模擬結果錶明,噹變徑管直徑變化率較大時,自由脹形很難成形齣理想成品,需採用軸嚮補料.採用閤適的內壓加載路徑與軸嚮補料的配閤方式能夠顯著控製起皺、破裂缺陷的產生,使較複雜的異型變徑管順利成形,成形質量較好.
통과건립상응적내고압성형유한원모의모형,용Dynaform유한원분석연건진행모의분석,연구료이형변경관성동적공예특점、변형특정급성형삼수대성형질량적영향.모의결과표명,당변경관직경변화솔교대시,자유창형흔난성형출이상성품,수채용축향보료.채용합괄적내압가재로경여축향보료적배합방식능구현저공제기추、파렬결함적산생,사교복잡적이형변경관순리성형,성형질량교호.
By modeling the internal high pressure forming finite element model and simulating with finite element analysis software Dynaform,the technology characteristics and features of the shaped tube hydroforming process and the influence of forming parameters on forming quality were analyzed.The simulation results show that the axial feeding is needed,when the range of change in diameter is large;the suitable internal pressure loading path and axial feeding Call obviously control the forming defects and make the forming quality better.