材料工程
材料工程
재료공정
JOURNAL OF MATERIALS ENGINEERING
2009年
12期
10-16
,共7页
焦少阳%董建新%张麦仓%谢锡善
焦少暘%董建新%張麥倉%謝錫善
초소양%동건신%장맥창%사석선
热等静压%扩散焊接%结合界面%扩散距离
熱等靜壓%擴散銲接%結閤界麵%擴散距離
열등정압%확산한접%결합계면%확산거리
HIP%diffusion bonding%bonding interface%diffusion distance
利用动力学软件Dictra中的单相扩散模型模拟计算耐蚀合金与碳钢热等静压扩散焊接结合界面附近的元素浓度分布,并根据热力学相图计算建立获得扩散反应层内微观组织与界面元素浓度分布之间的关系.计算结果表明:该模拟方法能够准确描述热等静压扩散焊接过程中的元素浓度分布规律,同时能够预测扩散反应层内的微观组织变化.在此基础上,利用这一模型计算得出温度和时间对扩散焊接过程中元素互扩散规律的影响,结合元素扩散距离与界面结合质量之间的关系,得到耐蚀合金与碳钢可以实现界面良好结合的工艺条件:1050℃/200MPa/2.5~3h,1100℃/200MPa/1h,1150℃/200MPa/0.5h等.
利用動力學軟件Dictra中的單相擴散模型模擬計算耐蝕閤金與碳鋼熱等靜壓擴散銲接結閤界麵附近的元素濃度分佈,併根據熱力學相圖計算建立穫得擴散反應層內微觀組織與界麵元素濃度分佈之間的關繫.計算結果錶明:該模擬方法能夠準確描述熱等靜壓擴散銲接過程中的元素濃度分佈規律,同時能夠預測擴散反應層內的微觀組織變化.在此基礎上,利用這一模型計算得齣溫度和時間對擴散銲接過程中元素互擴散規律的影響,結閤元素擴散距離與界麵結閤質量之間的關繫,得到耐蝕閤金與碳鋼可以實現界麵良好結閤的工藝條件:1050℃/200MPa/2.5~3h,1100℃/200MPa/1h,1150℃/200MPa/0.5h等.
이용동역학연건Dictra중적단상확산모형모의계산내식합금여탄강열등정압확산한접결합계면부근적원소농도분포,병근거열역학상도계산건립획득확산반응층내미관조직여계면원소농도분포지간적관계.계산결과표명:해모의방법능구준학묘술열등정압확산한접과정중적원소농도분포규률,동시능구예측확산반응층내적미관조직변화.재차기출상,이용저일모형계산득출온도화시간대확산한접과정중원소호확산규률적영향,결합원소확산거리여계면결합질량지간적관계,득도내식합금여탄강가이실현계면량호결합적공예조건:1050℃/200MPa/2.5~3h,1100℃/200MPa/1h,1150℃/200MPa/0.5h등.
The elements distribution near interface during hot isostatic pressing (HIP) and diffusion bonding was simulated with DICTRA by signal phase model, and the relation between microstructure in diffusion reaction layer and elements distribution was constructed by equilibrium phase diagram calculation. The comparison between experimetal and calculated results indicated that the simulation model and equilibrium phase diagram calculation can exactly describe the elements distribution law and predict microstructure variation near interface. Morever, the influence of temperature and time on element distribution law were simulated.According to the relations between element diffusion distances and interface bonding quality, a series of proper processing parameters were obtained, including 1050℃/200MPa/2.5-3h,1100℃/200MPa/1h,1150℃/200MPa/0.5h et al.