热加工工艺
熱加工工藝
열가공공예
HOT WORKING TECHNOLOGY
2010年
5期
51-53
,共3页
轴承衬体%数值模拟%凝固%充型
軸承襯體%數值模擬%凝固%充型
축승츤체%수치모의%응고%충형
bearing liner%numerical simulation%solidification%mold filling
利用View Cast软件对灰铁轴承衬体充型和凝同过程进行了分析,通过凝同过程金属分布模拟了缩孔(松)产生的位置.采用挂砂外冷铁配合冒口使用对原方案进行了优化,最终消除了铸件中的缩孔(松)缺陷.再次模拟结果表明,改进方案合理可行,实现了平稳逐层充型和顺序凝固,从而有效地改善了铸件质量.
利用View Cast軟件對灰鐵軸承襯體充型和凝同過程進行瞭分析,通過凝同過程金屬分佈模擬瞭縮孔(鬆)產生的位置.採用掛砂外冷鐵配閤冒口使用對原方案進行瞭優化,最終消除瞭鑄件中的縮孔(鬆)缺陷.再次模擬結果錶明,改進方案閤理可行,實現瞭平穩逐層充型和順序凝固,從而有效地改善瞭鑄件質量.
이용View Cast연건대회철축승츤체충형화응동과정진행료분석,통과응동과정금속분포모의료축공(송)산생적위치.채용괘사외랭철배합모구사용대원방안진행료우화,최종소제료주건중적축공(송)결함.재차모의결과표명,개진방안합리가행,실현료평은축층충형화순서응고,종이유효지개선료주건질량.
The mold filling and solidification stages of gray cast-iron bearing liner was analyzed by V-CAST software.The position of the shrinkage was simulated by metal distribution of solidification stage.The chill block hanged sand and the riser were used to optimize the original casting process.Finally the shrinkage of the casting was eliminated.The re-simulated results reveal that the optimized casting process is feasible and carrys out gradually-layered steady filling and sequential solidification.And the quality of castings effectively improve.