机械工程学报
機械工程學報
궤계공정학보
CHINESE JOURNAL OF MECHANICAL ENGINEERING
2009年
12期
269-273
,共5页
任廷志%何保卫%陈锦江%金昕
任廷誌%何保衛%陳錦江%金昕
임정지%하보위%진금강%금흔
连铸%结晶器%非正弦振动%双滑块曲柄机构
連鑄%結晶器%非正絃振動%雙滑塊麯柄機構
련주%결정기%비정현진동%쌍활괴곡병궤구
Continuous casting%Mold%Non-sinusoidal oscillation%Double-slider crank mechanism
针对现有液压驱动的连铸机结晶器非正弦振动技术同步性较差、伺服缸偷停和维修量大,以及机械驱动的连铸机结晶器振动装置非正弦振动振幅和特有的波形偏斜率在线不可调的问题,研究开发一种新型的变距双滑块曲柄驱动结晶器非正弦振动发生装置.该装置与以往机械式驱动的非正弦振动发生装置不同,随着变距δ的变化波形函数振幅A和偏斜率α也随之变化,实现了结晶器非正弦振动的波形偏斜率、振幅和振动频率均能在线可调,为拉坯速度和振动参数的精确同步控制创造了条件.实现的波形更加符合连铸结晶器振动的机理,在上升期具有较小且较恒定的上升速度,在下降期具有较大的负滑脱速度和较小的负滑脱时间,有利于提高铸坯质量和拉坯速度.驱动装置尺寸小、波形调节简单,投资少,特别便于现有连铸机改造,是一种较理想的连铸机结晶器振动发生装置.
針對現有液壓驅動的連鑄機結晶器非正絃振動技術同步性較差、伺服缸偷停和維脩量大,以及機械驅動的連鑄機結晶器振動裝置非正絃振動振幅和特有的波形偏斜率在線不可調的問題,研究開髮一種新型的變距雙滑塊麯柄驅動結晶器非正絃振動髮生裝置.該裝置與以往機械式驅動的非正絃振動髮生裝置不同,隨著變距δ的變化波形函數振幅A和偏斜率α也隨之變化,實現瞭結晶器非正絃振動的波形偏斜率、振幅和振動頻率均能在線可調,為拉坯速度和振動參數的精確同步控製創造瞭條件.實現的波形更加符閤連鑄結晶器振動的機理,在上升期具有較小且較恆定的上升速度,在下降期具有較大的負滑脫速度和較小的負滑脫時間,有利于提高鑄坯質量和拉坯速度.驅動裝置呎吋小、波形調節簡單,投資少,特彆便于現有連鑄機改造,是一種較理想的連鑄機結晶器振動髮生裝置.
침대현유액압구동적련주궤결정기비정현진동기술동보성교차、사복항투정화유수량대,이급궤계구동적련주궤결정기진동장치비정현진동진폭화특유적파형편사솔재선불가조적문제,연구개발일충신형적변거쌍활괴곡병구동결정기비정현진동발생장치.해장치여이왕궤계식구동적비정현진동발생장치불동,수착변거δ적변화파형함수진폭A화편사솔α야수지변화,실현료결정기비정현진동적파형편사솔、진폭화진동빈솔균능재선가조,위랍배속도화진동삼수적정학동보공제창조료조건.실현적파형경가부합련주결정기진동적궤리,재상승기구유교소차교항정적상승속도,재하강기구유교대적부활탈속도화교소적부활탈시간,유리우제고주배질량화랍배속도.구동장치척촌소、파형조절간단,투자소,특별편우현유련주궤개조,시일충교이상적련주궤결정기진동발생장치.
Because hydraulic driven continuous casting non-sinusoidal oscillation system has some disadvantages, such as bad system synchronization, missing action of servo cylinder and large amount of maintenance, and the amplitude and the waveform deviation rate cannot be on-line changed in mechanically driven continuous casting non-sinusoidal oscillation system, a new device driven by double-slider crank mechanism used for concaster mold oscillation is developed. In the new mechanically driven continuous casting non-sinusoidal oscillation system, with the changing of the rod length, the amplitude A and the waveform deviation rate a will be changed, thereby the waveform deviation rate, amplitude and frequency of oscillation can be on-line adjusted. It provides a precondition for the precise synchronization control of casting speed and oscillation parameters. The developed waveform more accords with the mechanism of continuous casting mold oscillation. Its traits are lower and stabler velocity in rising period, great negative slip speed and short negative slip time in descending period. These improve the strand surface quality and casting speed. This kind of oscillation device is small in size and its oscillation wave can be adjusted easily. The equipment investment is low and it is convenient for the transformation of the existing concasters. It's a perfect continuous casting mold oscillation device.