CAJ | 학술논문

　　生物质致密成型技术是生物质能转换的方式之一，秸秆成型机是生物质秸秆致密成型的主要机械。目前，环模秸秆成型机的机械效率较低，在研究环模秸秆成型机机械效率的过程中发现草料一次压进距离与压辊驱动力转矩比值与成型机的机械效率成正比关系。该文通过matlab软件计算出在不同压辊半径与环模半径比值时环模秸秆成型机的草料一次压进距离与压辊驱动力转矩比值，并绘制了其变化曲线，得出在压辊半径与环模半径的最优比为0.4时，成型机的机械效率达到最高，为85.82%。验证了在压辊半径与环模半径的最优比为0.4时，生产率达到最高值为2.28t/h。研究结果可为秸秆成型机压辊半径的优化选取提供理论依据。
　　생물질치밀성형기술시생물질능전환적방식지일，갈간성형궤시생물질갈간치밀성형적주요궤계。목전，배모갈간성형궤적궤계효솔교저，재연구배모갈간성형궤궤계효솔적과정중발현초료일차압진거리여압곤구동력전구비치여성형궤적궤계효솔성정비관계。해문통과matlab연건계산출재불동압곤반경여배모반경비치시배모갈간성형궤적초료일차압진거리여압곤구동력전구비치，병회제료기변화곡선，득출재압곤반경여배모반경적최우비위0.4시，성형궤적궤계효솔체도최고，위85.82%。험증료재압곤반경여배모반경적최우비위0.4시，생산솔체도최고치위2.28t/h。연구결과가위갈간성형궤압곤반경적우화선취제공이론의거。
Biomass briquette technology is one of the ways of biomass energy conversion. A straw briquetting machine is a main machine of straw biomass briquette. At present, the ring die straw briquetting machine efficiency is low, In order to solve the problems of low efficiency of the ring die straw forming machine when briquetting biomass, the paper makes an analysis for the rolled compaction process of the pressure roller. Research for increasing the working efficiency of a ring die straw forming machine shows that the ratio of forage again pressed into the distance and pressure roller drive torque ratio size is related to the working efficiency of a ring die straw forming machine. In the mechanical analysis of rolled compacting biomass by the pressure roller, the paper establishes its mechanical model and mathematical model., The paper first establishes a mathematic mold of working efficiency of ring die straw forming machine and the ratio of the pressure roller, setting the ratio of circular mold at 275 mm, arranges different values of the pressure roller evenly(10mm~250mm,step value:5mm) and different friction coefficients between biomass and the pressure roller, and then calculates and maps curves of the efficiency of a ring die straw forming machine and the ratio of the pressure roller and circular’s mold radius. The experiment takes corn stalk as the object of study. Effects of moisture content of biomass at home and abroad as well as the biomass particle size on machine efficiency and biomass quality have been studied a lot. Considering the grass block (dry and wet) each index power density, the maximum extrusion force, press consumption, productivity, to determine the water content is about 29%, the maximum extrusion force is small, low power consumption, suitable density, high productivity. The maximum extrusion force of die hole is f=11590N-1.and the best moisture is 29%. due to the different coefficient of the sliding friction of different particle size of corn straw and roller. With the increase of straw particle size, the sliding friction coefficient decreases gradually, ability of corn straw automatic continuous bite worse, size from 10mm to 30mm, the sliding friction coefficient varied from 0.60 to 0.46, in the grinding process of corn straw size more production efficiency is high, the selection of the particle size is 30mm.The experiment mainly chooses four coefficients of sliding friction 0.45, 0.5, 0.55, and 0.6 to analyse. die hole diameter is 32mm. With the increase of pressure roller radius, 4 different friction coefficient curves showed the same change trend, In the drawing of the image can be seen in the curve first increased with pressure roller radius, roller radius in 185mm with the increase of pressure roller radius decreasing. According to the curves, when the radius of the pressure roller is 105mm, compression distance to biomass on one stoke of the pressure roller reaches its greatest, and ring die straw forming machine has the best t working efficiency, at the same time, and obtains the optimal ratio of the pressure roller and circular’s mold radius, which is 0.40, greatly improving the annular straw briquetting machine work efficiency As a ring die straw forming machine reaches its greatest efficiency, the ratio of the pressure roller and circular’s mold radius is never affected by the friction coefficients between forage and the pressure roller. But the quality of formation of biomass will gradually decrease when the friction coefficient gets smaller. The optimal ratio can meet automatical biting condition: tan 0.35γ=< =μ0.46 .With the grain size of 30 mm, moisture content of corn straw particles 29%as test material, different size of the roller radius for test, the biomass productivity reached the highest value ratio of 2.28 t/h roller radius and die radius was 0.40. Eventually, the paper obtained the optimal ratio of the pressure roller and circular’s mold radius, which is 0.40, thus providing the basis for the selection of the pressure roller’s radius.