机床与液压
機床與液壓
궤상여액압
MACHINE TOOL & HYDRAULICS
2014年
8期
123-126
,共4页
张宝军%张海波%严智%钟志民%李玮
張寶軍%張海波%嚴智%鐘誌民%李瑋
장보군%장해파%엄지%종지민%리위
堆焊层%厚壁容器%自动检测%超声成像
堆銲層%厚壁容器%自動檢測%超聲成像
퇴한층%후벽용기%자동검측%초성성상
Welding cladding%Thick walled vessel%Auto-ultrasonic testing%Ultrasonic testing and imaging
在石油化工领域及电力系统中存在着一些厚壁容器,以加氢反应器为例,该容器运行在高温、高压及腐蚀介质下,尤其是在临氢状态下,长期使用会导致容器堆焊层的剥离。针对堆焊层剥离检测,开发一套堆焊层剥离超声检测成像系统。该系统主要由三部分组成:机械扫查装置、控制系统和超声检测成像系统,详细介绍各部分的具体组成和功能。该系统的开发,实现了检测过程的半自动化、检测数据和结果的可视化和直观性,提高了检测的效率和检测结果的可靠性。
在石油化工領域及電力繫統中存在著一些厚壁容器,以加氫反應器為例,該容器運行在高溫、高壓及腐蝕介質下,尤其是在臨氫狀態下,長期使用會導緻容器堆銲層的剝離。針對堆銲層剝離檢測,開髮一套堆銲層剝離超聲檢測成像繫統。該繫統主要由三部分組成:機械掃查裝置、控製繫統和超聲檢測成像繫統,詳細介紹各部分的具體組成和功能。該繫統的開髮,實現瞭檢測過程的半自動化、檢測數據和結果的可視化和直觀性,提高瞭檢測的效率和檢測結果的可靠性。
재석유화공영역급전력계통중존재착일사후벽용기,이가경반응기위례,해용기운행재고온、고압급부식개질하,우기시재림경상태하,장기사용회도치용기퇴한층적박리。침대퇴한층박리검측,개발일투퇴한층박리초성검측성상계통。해계통주요유삼부분조성:궤계소사장치、공제계통화초성검측성상계통,상세개소각부분적구체조성화공능。해계통적개발,실현료검측과정적반자동화、검측수거화결과적가시화화직관성,제고료검측적효솔화검측결과적가고성。
The thick walled vessel uesed in petrochemistry such as hydrogenation reactor is applied in high temperature,high pressure as well as near hydrogen condition.The vessel's inner welding cladding may spall after many years application.A set of auto-ultrasonic testing and imaging system for the vessel's inner welding cladding spalling was designed,mainly including three parts:the mechanism scanning equipment,the control system and the ultrasonic testing and imaging system.The functions of each part were de-tailed introduced.In the actual application,good testingeffect,high testing efficiency and reliable testing quality are obtained.