工程设计学报
工程設計學報
공정설계학보
JOURNAL OF ENGINEERING DESIGN
2013年
3期
226-229,235
,共5页
尾部跑偏%轧制力差%调控模型%仿真
尾部跑偏%軋製力差%調控模型%倣真
미부포편%알제력차%조공모형%방진
tail deviation%rolling force difference%controlling model%simulation
跑偏是铝板带在强压变形下宽度方向逐渐失去横向对称性,中心线偏离并急剧扩大的横向失稳演变过程。跑偏会引起铝带拉断、卷取时不对中、工作辊损伤等,跑偏严重时还会引发安全事故,造成停产。在板带轧制过程中,轧件尾部由于缺少张力控制,容易产生跑偏。针对轧件跑偏,采用回归分析方法,建立轧制力差和跑偏量之间的线性回归模型,得到稳定轧制的轧制力差区间。对于偏离稳定轧制力差区间的轧制过程,给出调整轧机两侧辊缝差进行纠偏的调整模型。通过对工业现场工艺条件和运行数据分析,轧件尾部跑偏以F3,F4机架跑偏较为严重,利用MATLAB软件对F3,F4机架尾部进行仿真,验证跑偏模型的准确性。
跑偏是鋁闆帶在彊壓變形下寬度方嚮逐漸失去橫嚮對稱性,中心線偏離併急劇擴大的橫嚮失穩縯變過程。跑偏會引起鋁帶拉斷、捲取時不對中、工作輥損傷等,跑偏嚴重時還會引髮安全事故,造成停產。在闆帶軋製過程中,軋件尾部由于缺少張力控製,容易產生跑偏。針對軋件跑偏,採用迴歸分析方法,建立軋製力差和跑偏量之間的線性迴歸模型,得到穩定軋製的軋製力差區間。對于偏離穩定軋製力差區間的軋製過程,給齣調整軋機兩側輥縫差進行糾偏的調整模型。通過對工業現場工藝條件和運行數據分析,軋件尾部跑偏以F3,F4機架跑偏較為嚴重,利用MATLAB軟件對F3,F4機架尾部進行倣真,驗證跑偏模型的準確性。
포편시려판대재강압변형하관도방향축점실거횡향대칭성,중심선편리병급극확대적횡향실은연변과정。포편회인기려대랍단、권취시불대중、공작곤손상등,포편엄중시환회인발안전사고,조성정산。재판대알제과정중,알건미부유우결소장력공제,용역산생포편。침대알건포편,채용회귀분석방법,건립알제력차화포편량지간적선성회귀모형,득도은정알제적알제력차구간。대우편리은정알제력차구간적알제과정,급출조정알궤량측곤봉차진행규편적조정모형。통과대공업현장공예조건화운행수거분석,알건미부포편이F3,F4궤가포편교위엄중,이용MATLAB연건대F3,F4궤가미부진행방진,험증포편모형적준학성。
Deviation of a strip is represented by the distance between the center of the strip and the center of a roll .For various asymmetrical factors in rolling process ,the transverse symmetry of the strip width direction under the extreme pressure gradually lost .Accompanied with rapid transverse instability evolution ,the center distance between the strip and roll will increase .Devi-ation of a strip in the hot rolling process is an important unsolved technical problem .It results in reduced productivity and in some extreme cases ,leads to strip tearing and work roll injury .Due to the lack of tension control in strip tail rolling process ,it is easy to produce deviation .For the strip deviation ,the linear regression model between rolling force differences and the amount of deviation was established ,so that the stable interval of rolling force difference was found .In the tail deviation process ,the adjustment model of controlling the roll gap differences was proposed . Through the analysis of process conditions and operating data on the industrial scene ,the tails of the rolling deviation F3 ,F4 rack deviation are more serious .Thus ,the simulation based on F3 ,F4 rack is conducted using MATLAB software to validate the accuracy of this deviation model .