功能材料
功能材料
공능재료
JOURNAL OF FUNCTIONAL MATERIALS
2013年
22期
3247-3250
,共4页
应丽霞%刘莹%杨俊涛%施泽宏%杨志昆%王桂香
應麗霞%劉瑩%楊俊濤%施澤宏%楊誌昆%王桂香
응려하%류형%양준도%시택굉%양지곤%왕계향
化学复合镀%三元合金镀层%耐磨性%减摩性%耐蚀性
化學複閤鍍%三元閤金鍍層%耐磨性%減摩性%耐蝕性
화학복합도%삼원합금도층%내마성%감마성%내식성
eletroless composite coating%ternary alloy coatings%wear resistance%antifriction%corrosion resistance
在金属表面制备高硬度、耐磨损且摩擦系数低的功能涂层,可以有效减少摩擦功耗,延长机械设备的使用寿命。采用化学复合镀方法,在不锈钢基质上实现Ni-W-P-SiC-WS2镀层的镀覆,并对镀层的表面形貌、微观结构、成分、硬度、摩擦学性能和耐蚀性等进行了测试和分析,研究结果表明,Ni-W-P-SiC-WS2镀层表面平整,由胞状物和分布均匀的复合颗粒组成;镀层中P的含量在5%~8%之间,属于中磷镀层。与同等实验条件下的二元合金镀层 Ni-P-SiC-WS2镀层相比,由于 W的共沉积,三元合金镀层 Ni-W-P-SiC-WS2的微观硬度、腐蚀性能和耐磨性均有所提高,同时自润滑性能更加优异。
在金屬錶麵製備高硬度、耐磨損且摩抆繫數低的功能塗層,可以有效減少摩抆功耗,延長機械設備的使用壽命。採用化學複閤鍍方法,在不鏽鋼基質上實現Ni-W-P-SiC-WS2鍍層的鍍覆,併對鍍層的錶麵形貌、微觀結構、成分、硬度、摩抆學性能和耐蝕性等進行瞭測試和分析,研究結果錶明,Ni-W-P-SiC-WS2鍍層錶麵平整,由胞狀物和分佈均勻的複閤顆粒組成;鍍層中P的含量在5%~8%之間,屬于中燐鍍層。與同等實驗條件下的二元閤金鍍層 Ni-P-SiC-WS2鍍層相比,由于 W的共沉積,三元閤金鍍層 Ni-W-P-SiC-WS2的微觀硬度、腐蝕性能和耐磨性均有所提高,同時自潤滑性能更加優異。
재금속표면제비고경도、내마손차마찰계수저적공능도층,가이유효감소마찰공모,연장궤계설비적사용수명。채용화학복합도방법,재불수강기질상실현Ni-W-P-SiC-WS2도층적도복,병대도층적표면형모、미관결구、성분、경도、마찰학성능화내식성등진행료측시화분석,연구결과표명,Ni-W-P-SiC-WS2도층표면평정,유포상물화분포균균적복합과립조성;도층중P적함량재5%~8%지간,속우중린도층。여동등실험조건하적이원합금도층 Ni-P-SiC-WS2도층상비,유우 W적공침적,삼원합금도층 Ni-W-P-SiC-WS2적미관경도、부식성능화내마성균유소제고,동시자윤활성능경가우이。
The functional coating owning high microhardness,wear resistance and low friction coefficient on metal surface can reduce friction power consumption and prolong the service life of mechanical equipment.Ni-W-P-SiC-WS2 composite coatings were deposited on the stainless steel substrate by electroless plating in this pa-per.Meanwhile,the surface morphology,microstructure,composition,microhardness,tribological properties and corrosion resistance were tested and analyzed.Results showed that the surface of Ni-W-P-SiC-WS2 coatings were smooth and composite particles distribute uniformly.The phosphorus content of the coating ranges from 5% to 8% and belongs to medium phosphoric coating.By comparison with Ni-P-SiC-WS2 ,the microhardness, corrosion and wear resistance of ternary alloy coating Ni-W-P-SiC-WS2 were greatly improved because of the co-deposited tungsten.Moreover,the lubricating properties of the coating were more outstanding.