润滑与密封
潤滑與密封
윤활여밀봉
LUBRICATION ENGINEERING
2013年
8期
23-27
,共5页
张辉%张东亚%林平%董光能
張輝%張東亞%林平%董光能
장휘%장동아%림평%동광능
圆坑织构%Stribeck曲线%雷诺方程%参数优化
圓坑織構%Stribeck麯線%雷諾方程%參數優化
원갱직구%Stribeck곡선%뢰낙방정%삼수우화
circular micro-pit textures%Stribeck curve%Reynolds equation%parametric optimization
运用平均流量雷诺方程建立圆坑织构表面微流体动压模型,数值分析无限大摩擦接触面织构参数对流体动压润滑影响,并提出优化方法。研究结果表明:存在最优织构面积比区间(5%~15%)使平均油膜压力最大,存在最优深度4μm使平均油膜压力最大,并且最优深度与润滑膜膜厚成正比。引入新的参数:深度膜厚比。当深度膜厚比为1.4时,平均油膜压力达到最大。在实际应用中,根据摩擦系统具体工况,由Stribeck曲线估算系统膜厚,然后根据膜厚求出最优坑深。在不考虑边界限制和其他限制条件前提下,随着直径的增大,织构化表面平均油膜压力线性增加,所以较大接触面宜选用较大直径织构。
運用平均流量雷諾方程建立圓坑織構錶麵微流體動壓模型,數值分析無限大摩抆接觸麵織構參數對流體動壓潤滑影響,併提齣優化方法。研究結果錶明:存在最優織構麵積比區間(5%~15%)使平均油膜壓力最大,存在最優深度4μm使平均油膜壓力最大,併且最優深度與潤滑膜膜厚成正比。引入新的參數:深度膜厚比。噹深度膜厚比為1.4時,平均油膜壓力達到最大。在實際應用中,根據摩抆繫統具體工況,由Stribeck麯線估算繫統膜厚,然後根據膜厚求齣最優坑深。在不攷慮邊界限製和其他限製條件前提下,隨著直徑的增大,織構化錶麵平均油膜壓力線性增加,所以較大接觸麵宜選用較大直徑織構。
운용평균류량뢰낙방정건립원갱직구표면미류체동압모형,수치분석무한대마찰접촉면직구삼수대류체동압윤활영향,병제출우화방법。연구결과표명:존재최우직구면적비구간(5%~15%)사평균유막압력최대,존재최우심도4μm사평균유막압력최대,병차최우심도여윤활막막후성정비。인입신적삼수:심도막후비。당심도막후비위1.4시,평균유막압력체도최대。재실제응용중,근거마찰계통구체공황,유Stribeck곡선고산계통막후,연후근거막후구출최우갱심。재불고필변계한제화기타한제조건전제하,수착직경적증대,직구화표면평균유막압력선성증가,소이교대접촉면의선용교대직경직구。
Based on the average flow model Reynolds equation,the tribology performances of circular micro-pit textured surface with different geometry parameters in infinite contact area were numerically analyzed,and the optimization method was proposed.The results show that:there exists an optimal range of the texture area ratio,5 %~15 %,which maximizes the average film pressure.There also exists an optimal depth of 4 μm,which maximizes the average film pressure,and the optimal depth is proportional to the film thickness.A new parameter,the depth-film thickness ratio,was proposed.It is demonstrated that when the depth-film thickness ratio equals 1.4,the system reaches its optimal state.In practice,the film thickness of the system can be evaluated according to the famous Stribeck curve and the specific running condition.There-fore,optimal texture depth can be obtained from the film thickness.Average film pressure is increased linearly with the in-crease of the texturediameter when not considering the confine of the boundary and other factors.Therefore,textures with large diameter should be chosen in larger contact area.