天然气化工
天然氣化工
천연기화공
NATURAL GAS CHEMICAL INDUSTRY
2013年
4期
60-63
,共4页
闫常群%隋然%华超%白芳
閆常群%隋然%華超%白芳
염상군%수연%화초%백방
二甲醚%精馏%节能%模拟%优化
二甲醚%精餾%節能%模擬%優化
이갑미%정류%절능%모의%우화
dimethyl ether%DME%distillation%energy-saving%modeling%optimization
为了降低二甲醚生产能耗,提出了精馏塔采用汽液两相多股进料和采用新型高效塔内件的二甲醚精馏新工艺,并用PROII软件对其进行了模拟和优化,详细分析了进料温度、进料气液流量配比、回流比等操作参数对分离过程能耗的影响。按照优化后的二甲醚精馏工艺方案对某企业的15万t/a二甲醚精馏装置进行改造,经工业实际运行6个月可知,装置运行正常且生产吨二甲醚消耗蒸汽达到1.0 t以下,节能效果显著。
為瞭降低二甲醚生產能耗,提齣瞭精餾塔採用汽液兩相多股進料和採用新型高效塔內件的二甲醚精餾新工藝,併用PROII軟件對其進行瞭模擬和優化,詳細分析瞭進料溫度、進料氣液流量配比、迴流比等操作參數對分離過程能耗的影響。按照優化後的二甲醚精餾工藝方案對某企業的15萬t/a二甲醚精餾裝置進行改造,經工業實際運行6箇月可知,裝置運行正常且生產噸二甲醚消耗蒸汽達到1.0 t以下,節能效果顯著。
위료강저이갑미생산능모,제출료정류탑채용기액량상다고진료화채용신형고효탑내건적이갑미정류신공예,병용PROII연건대기진행료모의화우화,상세분석료진료온도、진료기액류량배비、회류비등조작삼수대분리과정능모적영향。안조우화후적이갑미정류공예방안대모기업적15만t/a이갑미정류장치진행개조,경공업실제운행6개월가지,장치운행정상차생산둔이갑미소모증기체도1.0 t이하,절능효과현저。
In order to decrease energy consumption of dimethyl ether (DME) production, a novel distillation process with two-phase multi-streams feed and new high efficient column internals was proposed. By modeling and optimization of the novel process with the software PROII, the effects of operation parameters, such as feed temperature, feed flow ratio of two phases and reflux ratio, on energy consumption of the distillation process were analyzed and the optimum operation conditions were determined. The optimized DME distillation process had been used to modify a distillation system of a 50,000 ton a year DME plant, and in a six month running period the system was steady and the steam consumption of the DME production process could be reduced to below 1.0 tons per ton DME, achieving remarkable energy-saving.