电镀与涂饰
電鍍與塗飾
전도여도식
ELECTROPLATING & FINISHING
2013年
8期
72-74
,共3页
汽车涂装%工艺改进%黄色面漆%遮盖力
汽車塗裝%工藝改進%黃色麵漆%遮蓋力
기차도장%공예개진%황색면칠%차개력
automobile coating%process improvement%yellow topcoat%covering power
黄色面漆的遮盖力低,其工程遮盖力在45μm以上。讨论了黄色面漆涂装工艺的改进措施,确定了以下改进方案:将黄色面漆的第一道涂料和白色面漆按质量比1∶1进行预混,然后和第二道色漆进行“湿碰湿”喷涂。生产实践证明,该工艺解决了黄色涂料低遮盖力问题,使单车材料成本降低200多元,生产节拍缩短5 s,并降低了VOC的排放,而涂料相应的性能,包括柔韧性、冲击强度、耐水性、附着力、硬度等,均符合质量要求。
黃色麵漆的遮蓋力低,其工程遮蓋力在45μm以上。討論瞭黃色麵漆塗裝工藝的改進措施,確定瞭以下改進方案:將黃色麵漆的第一道塗料和白色麵漆按質量比1∶1進行預混,然後和第二道色漆進行“濕踫濕”噴塗。生產實踐證明,該工藝解決瞭黃色塗料低遮蓋力問題,使單車材料成本降低200多元,生產節拍縮短5 s,併降低瞭VOC的排放,而塗料相應的性能,包括柔韌性、遲擊彊度、耐水性、附著力、硬度等,均符閤質量要求。
황색면칠적차개력저,기공정차개력재45μm이상。토론료황색면칠도장공예적개진조시,학정료이하개진방안:장황색면칠적제일도도료화백색면칠안질량비1∶1진행예혼,연후화제이도색칠진행“습팽습”분도。생산실천증명,해공예해결료황색도료저차개력문제,사단차재료성본강저200다원,생산절박축단5 s,병강저료VOC적배방,이도료상응적성능,포괄유인성、충격강도、내수성、부착력、경도등,균부합질량요구。
Yellow topcoat has a low covering power, which is usually more than 45 μm relatively. In this article, some measures for improvement of the coating process with yellow topcoat were discussed. A improved scheme was determined as follows:(1) pre-blending the first yellow paint with a white paint at a mass ratio of 1:1;and (2) spraying the second yellow topcoat wet-on-wet with the blended first topcoat. It was proved by production that the process resolves the low covering power problem of yellow topcoat, resulting in a decrease of material cost by more than 200 RMB per vehicle, a reduced production cycle time by 5 s, and a lower emission of VOC. The properties of the coating obtained thereby including flexibility, impact strength, water resistance, adhesion strength, and hardness meet the quality requirements.