中国舰船研究
中國艦船研究
중국함선연구
CHINESE JOURNAL OF SHIP RESEARCH
2014年
2期
62-67
,共6页
周明帅%李天匀%朱翔%朱显明
週明帥%李天勻%硃翔%硃顯明
주명수%리천균%주상%주현명
橡胶艉轴承%Mooney-Rivlin%接触分析%压力分布
橡膠艉軸承%Mooney-Rivlin%接觸分析%壓力分佈
상효미축승%Mooney-Rivlin%접촉분석%압력분포
rubber stern bearing%mooney-rivlin%contact analysis%pressure distribution
出于制造工艺的考虑,传统水润滑橡胶艉轴承轴瓦各处硬度相同。然而,在螺旋桨悬臂作用的影响下,传统设计中轴瓦各处压力分布非常不均匀,如轴瓦艉部压力远大于其他各处压力,从而影响到艉轴承的各项性能。由此,对传统水润滑橡胶艉轴承橡胶硬度取值进行改进,将其橡胶轴瓦沿轴向分为多个橡胶硬度不同的区域。通过试算和分析,合理设置各区域的长度和橡胶硬度。随后,利用有限元软件建立轴系-艉轴承系统有限元模型,其中使用Mooney-Rivlin本构方程模拟橡胶材料,并利用接触单元建立轴与艉轴承之间的接触关系。计算对比了改进前后某水润滑橡胶艉轴承底部轴瓦与轴接触的压力分布等力学指标。相对于传统橡胶艉轴承而言,改进方案的最大接触压应力减小了25.6%,接触区域沿周向增加了5.8°。结果表明,该艉轴承橡胶轴瓦硬度改进方案能够有效改善艉轴承的接触性能。
齣于製造工藝的攷慮,傳統水潤滑橡膠艉軸承軸瓦各處硬度相同。然而,在螺鏇槳懸臂作用的影響下,傳統設計中軸瓦各處壓力分佈非常不均勻,如軸瓦艉部壓力遠大于其他各處壓力,從而影響到艉軸承的各項性能。由此,對傳統水潤滑橡膠艉軸承橡膠硬度取值進行改進,將其橡膠軸瓦沿軸嚮分為多箇橡膠硬度不同的區域。通過試算和分析,閤理設置各區域的長度和橡膠硬度。隨後,利用有限元軟件建立軸繫-艉軸承繫統有限元模型,其中使用Mooney-Rivlin本構方程模擬橡膠材料,併利用接觸單元建立軸與艉軸承之間的接觸關繫。計算對比瞭改進前後某水潤滑橡膠艉軸承底部軸瓦與軸接觸的壓力分佈等力學指標。相對于傳統橡膠艉軸承而言,改進方案的最大接觸壓應力減小瞭25.6%,接觸區域沿週嚮增加瞭5.8°。結果錶明,該艉軸承橡膠軸瓦硬度改進方案能夠有效改善艉軸承的接觸性能。
출우제조공예적고필,전통수윤활상효미축승축와각처경도상동。연이,재라선장현비작용적영향하,전통설계중축와각처압력분포비상불균균,여축와미부압력원대우기타각처압력,종이영향도미축승적각항성능。유차,대전통수윤활상효미축승상효경도취치진행개진,장기상효축와연축향분위다개상효경도불동적구역。통과시산화분석,합리설치각구역적장도화상효경도。수후,이용유한원연건건립축계-미축승계통유한원모형,기중사용Mooney-Rivlin본구방정모의상효재료,병이용접촉단원건립축여미축승지간적접촉관계。계산대비료개진전후모수윤활상효미축승저부축와여축접촉적압력분포등역학지표。상대우전통상효미축승이언,개진방안적최대접촉압응력감소료25.6%,접촉구역연주향증가료5.8°。결과표명,해미축승상효축와경도개진방안능구유효개선미축승적접촉성능。
With consideration to the manufacturing process, the rubber hardness of traditional rubber stern bearing is unified. However, due to the cantilever effect of propellers, the pressure distribution on tradition-al rubber stern bearings is uneven. In most cases, the tail pressure is higher than that in other locations. This affects the overall performance of stern bearings. Aiming at the problem, this paper reforms the rubber hardness of traditional rubber stern bearings and divides the bearing bush into different categories. Through computation and analysis, a reasonable length of each region and rubber hardness is established. With the help from finite element softwares, the finite element model of shaft-stern bearing is constructed. The Mooney-Rivlin model is then used to simulate rubber materials, and with the contact element analyzed, the contact relation is built between the shaft and stern bearing. The pressure distribution on the traditional rub-ber stern bearing and the improved one is calculated and compared, which reveals that the maximum con-tact stress is reduced by 25.6%, and the contact region is increased by 5.8°. Overall, the proposed method significantly improves the contact properties of stern bearings.