工业仪表与自动化装置
工業儀錶與自動化裝置
공업의표여자동화장치
INDUSTRIAL INSTRUMENTATION & AUTOMATION
2013年
5期
20-23,83
,共5页
长跨度孔系%同轴度误差%PSD%光电编码器%激光光斑位置检测
長跨度孔繫%同軸度誤差%PSD%光電編碼器%激光光斑位置檢測
장과도공계%동축도오차%PSD%광전편마기%격광광반위치검측
long-span holes%coaxiality%PSD%photoelectric encoder%laser spot position detection
针对飞机铰链件长跨度、小直径孔系的直径和同轴度误差高精度测量问题,研制了基于光电传感器的综合测量系统。多功能测头中的直流电机驱动自定心机构确定孔截面测量位置,光电编码器记录电机有效转动量,通过与标准环规进行比较间接测量各孔直径。以激光作为准直基准,安装在多功能测头前端的PSD检测激光光斑位置以确定各孔截面中心坐标,并进而评定出孔系的同轴度误差。使用该测量系统完成了孔系直径测量试验和PSD光斑检测线性及重复性试验。试验结果表明,与三坐标测量机测量结果相比,孔径测量相对误差小于10μm,PSD光斑位置检测重复性误差小于13μm,具备了较高的检测精度。
針對飛機鉸鏈件長跨度、小直徑孔繫的直徑和同軸度誤差高精度測量問題,研製瞭基于光電傳感器的綜閤測量繫統。多功能測頭中的直流電機驅動自定心機構確定孔截麵測量位置,光電編碼器記錄電機有效轉動量,通過與標準環規進行比較間接測量各孔直徑。以激光作為準直基準,安裝在多功能測頭前耑的PSD檢測激光光斑位置以確定各孔截麵中心坐標,併進而評定齣孔繫的同軸度誤差。使用該測量繫統完成瞭孔繫直徑測量試驗和PSD光斑檢測線性及重複性試驗。試驗結果錶明,與三坐標測量機測量結果相比,孔徑測量相對誤差小于10μm,PSD光斑位置檢測重複性誤差小于13μm,具備瞭較高的檢測精度。
침대비궤교련건장과도、소직경공계적직경화동축도오차고정도측량문제,연제료기우광전전감기적종합측량계통。다공능측두중적직류전궤구동자정심궤구학정공절면측량위치,광전편마기기록전궤유효전동량,통과여표준배규진행비교간접측량각공직경。이격광작위준직기준,안장재다공능측두전단적PSD검측격광광반위치이학정각공절면중심좌표,병진이평정출공계적동축도오차。사용해측량계통완성료공계직경측량시험화PSD광반검측선성급중복성시험。시험결과표명,여삼좌표측량궤측량결과상비,공경측량상대오차소우10μm,PSD광반위치검측중복성오차소우13μm,구비료교고적검측정도。
To resolve the problem of diameter and coaxiality measurement for long-span holes of air-plane hinge , an integrated measurement system based on photoelectric sensors is developed .The meas-urement section is decided with the self-centering mechanism drove by DC motor in the multifunctional probe.Then, the diameters of each hole can be indirectly measured with a photoelectric encoder accord-ing to the motor's effective rotation for the workpiece compared with two standard ring gauges .At the same time, a laser alignment system is applied and the center coordinates of each section can be deter -mined after the laser spot position is detected by PSD at the front end of the probe .Therefore , the coaxi-ality of long-span holes is evaluated .The experiments of diameters measurement as well as nonlinearity and repeatability of laser spot detection are performed .The relative error is less than 10 μm compared with CMM.The repetition error of laser spot detection is 13μm in the central region of PSD , and a high precision is reached .