电镀与涂饰
電鍍與塗飾
전도여도식
ELECTROPLATING & FINISHING
2013年
9期
18-22
,共5页
刘学武%许韵华%胡芃%曲艺%孙立泷
劉學武%許韻華%鬍芃%麯藝%孫立瀧
류학무%허운화%호봉%곡예%손립롱
镍钴合金%脉冲电镀%高频%表面形貌%耐磨性
鎳鈷閤金%脈遲電鍍%高頻%錶麵形貌%耐磨性
얼고합금%맥충전도%고빈%표면형모%내마성
nickel cobalt alloy%pulse plating%high frequency%surface morphology%wear resistance
采用高频(≥20 kHz)脉冲电镀法在不锈钢环上制备镍钴合金。研究了脉冲频率、占空比、镀液中硫酸钴的质量浓度、平均电流密度以及pH对Ni-Co合金镀层表面形貌和耐磨性的影响。与直流电镀所得Ni-Co合金镀层相比,高频脉冲电镀所得镀层的孔隙率较低,表面均匀、致密,耐磨性较好。Ni-Co合金镀层的耐磨性随脉冲频率升高或镀液中硫酸钴含量增大而显著增强,但随占空比或电流密度升高而变差。随镀液pH升高,镀层耐磨性呈先改善后变差的趋势。高频脉冲电镀制备 Ni-Co合金镀层的较佳工艺条件为:脉冲频率140 kHz,占空比0.20,平均电流密度2 A/dm2,镀液pH 3.5,温度55°C,时间40 min, CoSO4·7H2O 35 g/L。
採用高頻(≥20 kHz)脈遲電鍍法在不鏽鋼環上製備鎳鈷閤金。研究瞭脈遲頻率、佔空比、鍍液中硫痠鈷的質量濃度、平均電流密度以及pH對Ni-Co閤金鍍層錶麵形貌和耐磨性的影響。與直流電鍍所得Ni-Co閤金鍍層相比,高頻脈遲電鍍所得鍍層的孔隙率較低,錶麵均勻、緻密,耐磨性較好。Ni-Co閤金鍍層的耐磨性隨脈遲頻率升高或鍍液中硫痠鈷含量增大而顯著增彊,但隨佔空比或電流密度升高而變差。隨鍍液pH升高,鍍層耐磨性呈先改善後變差的趨勢。高頻脈遲電鍍製備 Ni-Co閤金鍍層的較佳工藝條件為:脈遲頻率140 kHz,佔空比0.20,平均電流密度2 A/dm2,鍍液pH 3.5,溫度55°C,時間40 min, CoSO4·7H2O 35 g/L。
채용고빈(≥20 kHz)맥충전도법재불수강배상제비얼고합금。연구료맥충빈솔、점공비、도액중류산고적질량농도、평균전류밀도이급pH대Ni-Co합금도층표면형모화내마성적영향。여직류전도소득Ni-Co합금도층상비,고빈맥충전도소득도층적공극솔교저,표면균균、치밀,내마성교호。Ni-Co합금도층적내마성수맥충빈솔승고혹도액중류산고함량증대이현저증강,단수점공비혹전류밀도승고이변차。수도액pH승고,도층내마성정선개선후변차적추세。고빈맥충전도제비 Ni-Co합금도층적교가공예조건위:맥충빈솔140 kHz,점공비0.20,평균전류밀도2 A/dm2,도액pH 3.5,온도55°C,시간40 min, CoSO4·7H2O 35 g/L。
Nickel cobalt alloy coatings were prepared on stainless steel rings by pulse plating at high frequencies (≥20 kHz). The effects of pulse frequency, mass concentration of CoSO4 in bath, duty cycle, average current density, and pH on the surface morphology and wear resistance of Ni-Co alloy coating were studied. The Ni-Co alloy prepared by high-frequency pulse plating features lower porosity, better uniformity and compactness, and higher wear resistance as compared with that plated under direct current. The wear resistance of Ni-Co alloy coating is improved with increasing pulse frequency or CoSO4 content in plating bath, but becomes worse with increasing duty cycle or current density, and is improved initially but becomes worse later as increasing the bath pH. The optimal process conditions for preparation of Ni-Co alloy coatings by high-frequency pulse plating are as follows:CoSO4·7H2O 35 g/L, pulse frequency 140 kHz, duty cycle 0.2, average current density 2 A/dm2, pH of plating bath 3.5, temperature 55 °C, and time 40 min.