现代制造工程
現代製造工程
현대제조공정
MODERN MANUFACTURING ENGINEERING
2014年
5期
118-122,36
,共6页
徐晓明%刘道标%周海%卓志国%臧跃
徐曉明%劉道標%週海%卓誌國%臧躍
서효명%류도표%주해%탁지국%장약
角度抛光%蓝宝石%衬底基片%双面研磨%亚表面损伤%裂纹%斜面倾角
角度拋光%藍寶石%襯底基片%雙麵研磨%亞錶麵損傷%裂紋%斜麵傾角
각도포광%람보석%츤저기편%쌍면연마%아표면손상%렬문%사면경각
angle polishing%sapphire%substrate body%double-sided grinding%subsurface damage%crack%slant angle
针对传统角度抛光法检测的不足,提出将双片式角度抛光法用于蓝宝石衬底双面研磨亚表面损伤层深度的检测。双片式角度抛光法采用双晶片重合黏结的实验晶片组测量抛光斜面腐蚀裂纹,避免了传统角度抛光法因抛光斜面和原晶片平面分界边缘难以辨别而造成的测量误差;使用数显测长仪对实验晶片组抛光斜面加工轮廓进行测量,测量结果代入相应计算公式得出准确的斜面倾角,消除角度取值不准确带来的方法误差,提高了测量精度。经检测得到,单晶面抛光斜面平均裂纹宽度约为175μm、平均斜面倾角为4.91°,双面研磨单晶面亚表面损伤层深度约为15μm,双晶面亚表面损伤层深度约为30μm。双面研磨工艺参数:研磨液采用320#碳化硼磨粒煤油溶液,研磨初始压力为30g/cm2,研磨终止压力为110g/cm2,研磨盘转速为13r/min。
針對傳統角度拋光法檢測的不足,提齣將雙片式角度拋光法用于藍寶石襯底雙麵研磨亞錶麵損傷層深度的檢測。雙片式角度拋光法採用雙晶片重閤黏結的實驗晶片組測量拋光斜麵腐蝕裂紋,避免瞭傳統角度拋光法因拋光斜麵和原晶片平麵分界邊緣難以辨彆而造成的測量誤差;使用數顯測長儀對實驗晶片組拋光斜麵加工輪廓進行測量,測量結果代入相應計算公式得齣準確的斜麵傾角,消除角度取值不準確帶來的方法誤差,提高瞭測量精度。經檢測得到,單晶麵拋光斜麵平均裂紋寬度約為175μm、平均斜麵傾角為4.91°,雙麵研磨單晶麵亞錶麵損傷層深度約為15μm,雙晶麵亞錶麵損傷層深度約為30μm。雙麵研磨工藝參數:研磨液採用320#碳化硼磨粒煤油溶液,研磨初始壓力為30g/cm2,研磨終止壓力為110g/cm2,研磨盤轉速為13r/min。
침대전통각도포광법검측적불족,제출장쌍편식각도포광법용우람보석츤저쌍면연마아표면손상층심도적검측。쌍편식각도포광법채용쌍정편중합점결적실험정편조측량포광사면부식렬문,피면료전통각도포광법인포광사면화원정편평면분계변연난이변별이조성적측량오차;사용수현측장의대실험정편조포광사면가공륜곽진행측량,측량결과대입상응계산공식득출준학적사면경각,소제각도취치불준학대래적방법오차,제고료측량정도。경검측득도,단정면포광사면평균렬문관도약위175μm、평균사면경각위4.91°,쌍면연마단정면아표면손상층심도약위15μm,쌍정면아표면손상층심도약위30μm。쌍면연마공예삼수:연마액채용320#탄화붕마립매유용액,연마초시압력위30g/cm2,연마종지압력위110g/cm2,연마반전속위13r/min。
Present a new way to detect the damage on sapphire substrate after grinding to avoid the defect of traditional way .The way makes a test-specimen which is made of two adherent substructs to test the deep of damage on inclined plane after polishing , avoid the mistake of polished inclined plane and the edge of substrate plane ,this mistake can bring error in investing ,the size of test-specimen can be obtained with digital length measurement ,so calculate the accurate results with these number and dispel the method error drag-in during testing ,the accuracy of measurement is improved to nanoscale .In the experiment ,the damage of pol-ishing cant of single substrate is 175μm,bevel angle is 4.91°,from these,obtain that the accurate depth of damage in one of the substrates is 15μm after two-sided lapping and the total depth of the double is 30μm.The technological parameter:320# boron carbide abrasive,the initial pressure is 30g/cm2,end pressure is 110g/cm2,rotate speed of polishing disc is 13r/min.