化工学报
化工學報
화공학보
JOURNAL OF CHEMICAL INDUSY AND ENGINEERING (CHINA)
2014年
2期
501-507
,共7页
张德胜%潘大志%施卫东%邵佩佩%王海宇%李通通
張德勝%潘大誌%施衛東%邵珮珮%王海宇%李通通
장덕성%반대지%시위동%소패패%왕해우%리통통
轴流泵%空化%叶片载荷%数值模拟%高速摄影
軸流泵%空化%葉片載荷%數值模擬%高速攝影
축류빙%공화%협편재하%수치모의%고속섭영
axial-flow pump%cavitation%blade loading%numerical simulation%high speed photograph
针对轴流泵叶顶区空化流气液混合区域密度变化,以SST k-ω湍流模型为基础,对湍流黏度项进行了修正。基于输运方程的完全空化模型对轴流泵NPSH曲线、空化特性及其叶片载荷进行了数值模拟和分析,并与实验结果进行了对比。研究结果表明,修正的SST k-ω湍流模型和空化模型较准确地预测了叶顶区空化流,临界空化数预测误差为7.79%。通过高速摄影实验观测到轴流泵的初生空化为刮起涡空化、间隙附着空化和涡带区空化,空化区域也随着空化数的降低而不断扩大,直至在叶片后缘脱落和爆破,爆破位置也不断向叶片中部移动;叶片吸力面的低压区主要集中在叶顶翼型间隔角为-13°~+13°的区域;在叶轮叶顶间隙的3%区域,随着半径系数增大,叶片压力面压力逐渐减小,叶片载荷不断降低,且越接近间隙边缘,叶片载荷降低越明显,从机理上找到了空化诱导轴流泵性能下降的原因。
針對軸流泵葉頂區空化流氣液混閤區域密度變化,以SST k-ω湍流模型為基礎,對湍流黏度項進行瞭脩正。基于輸運方程的完全空化模型對軸流泵NPSH麯線、空化特性及其葉片載荷進行瞭數值模擬和分析,併與實驗結果進行瞭對比。研究結果錶明,脩正的SST k-ω湍流模型和空化模型較準確地預測瞭葉頂區空化流,臨界空化數預測誤差為7.79%。通過高速攝影實驗觀測到軸流泵的初生空化為颳起渦空化、間隙附著空化和渦帶區空化,空化區域也隨著空化數的降低而不斷擴大,直至在葉片後緣脫落和爆破,爆破位置也不斷嚮葉片中部移動;葉片吸力麵的低壓區主要集中在葉頂翼型間隔角為-13°~+13°的區域;在葉輪葉頂間隙的3%區域,隨著半徑繫數增大,葉片壓力麵壓力逐漸減小,葉片載荷不斷降低,且越接近間隙邊緣,葉片載荷降低越明顯,從機理上找到瞭空化誘導軸流泵性能下降的原因。
침대축류빙협정구공화류기액혼합구역밀도변화,이SST k-ω단류모형위기출,대단류점도항진행료수정。기우수운방정적완전공화모형대축류빙NPSH곡선、공화특성급기협편재하진행료수치모의화분석,병여실험결과진행료대비。연구결과표명,수정적SST k-ω단류모형화공화모형교준학지예측료협정구공화류,림계공화수예측오차위7.79%。통과고속섭영실험관측도축류빙적초생공화위괄기와공화、간극부착공화화와대구공화,공화구역야수착공화수적강저이불단확대,직지재협편후연탈락화폭파,폭파위치야불단향협편중부이동;협편흡력면적저압구주요집중재협정익형간격각위-13°~+13°적구역;재협륜협정간극적3%구역,수착반경계수증대,협편압력면압력축점감소,협편재하불단강저,차월접근간극변연,협편재하강저월명현,종궤리상조도료공화유도축류빙성능하강적원인。
In order to take into account the local density of gas-liquid mixing area in cavitation flow field in impeller tip region of axial flow pump, the turbulent viscosity term in SST k-ωturbulence mode was corrected. NPSH curves, cavitation characteristic and blade loading were analyzed based on full cavitation model with simulation and experimental methods. The investigation results show that the modified SST k-ωturbulence model and cavitation model can predict the cavitation flow field with gas-liquid two-phase flow in the impeller tip region, and the relative error of the critical cavitation number between experimental and predicted values is 7.79%under design conditions, which is satisfactory for the computational accuracy. The high speed phohography experiments show that the cavitation inception is induced by blowing cavitation, clearance attached cavitation and tip leakage vortex cavitation, and the cavitation region continually spreads with the decrease of cavitation number. The break of cavitation bubble cluster occurs at the aft of the blade, and the position of bubble break moves toward the middle of the blade span. The angular interval between-13° and+13° is the main region of the suction side with low pressure. Within the 3% area attached to the blade tip clearance, the pressure gradually decreases with the increase of radius coefficient r*, decreasing the blade surface loading. Near the tip clearance, the blade loading decreases more obviously.