中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2013年
19期
2664-2669,2670
,共7页
王斌%邓效忠%贾新杰%李更更
王斌%鄧效忠%賈新傑%李更更
왕빈%산효충%가신걸%리경경
等基圆锥齿轮%盘形铣刀%刀轴矢量%刀心坐标%刀具轨迹
等基圓錐齒輪%盤形鐉刀%刀軸矢量%刀心坐標%刀具軌跡
등기원추치륜%반형선도%도축시량%도심좌표%도구궤적
equal base circle bevel gear%disc cutter%cutter shaft vector%cutter heart coordinate%tool path
为了实现使用盘形铣刀数控加工等基圆曲线齿锥齿轮,基于等基圆曲线齿锥齿轮理论,通过建立盘形铣刀加工数学模型,求解了决定刀具空间姿态的主要参数。通过盘形铣刀刀轴矢量、刀心坐标的求解,得到了轮坯坐标系下的刀位。结合通用五坐标数控机床,求得了五坐标数控加工等基圆锥齿轮运动轨迹的表达式。通过三维造型,对刀位求解进行了分析验证;通过仿真切削加工,验证了运动轨迹的正确性。结果表明,利用盘形铣刀数控加工等基圆锥齿轮的刀具位姿、运动轨迹的求解正确,在通用数控机床上利用盘形铣刀能够加工等基圆曲线齿锥齿轮。
為瞭實現使用盤形鐉刀數控加工等基圓麯線齒錐齒輪,基于等基圓麯線齒錐齒輪理論,通過建立盤形鐉刀加工數學模型,求解瞭決定刀具空間姿態的主要參數。通過盤形鐉刀刀軸矢量、刀心坐標的求解,得到瞭輪坯坐標繫下的刀位。結閤通用五坐標數控機床,求得瞭五坐標數控加工等基圓錐齒輪運動軌跡的錶達式。通過三維造型,對刀位求解進行瞭分析驗證;通過倣真切削加工,驗證瞭運動軌跡的正確性。結果錶明,利用盤形鐉刀數控加工等基圓錐齒輪的刀具位姿、運動軌跡的求解正確,在通用數控機床上利用盤形鐉刀能夠加工等基圓麯線齒錐齒輪。
위료실현사용반형선도수공가공등기원곡선치추치륜,기우등기원곡선치추치륜이론,통과건립반형선도가공수학모형,구해료결정도구공간자태적주요삼수。통과반형선도도축시량、도심좌표적구해,득도료륜배좌표계하적도위。결합통용오좌표수공궤상,구득료오좌표수공가공등기원추치륜운동궤적적표체식。통과삼유조형,대도위구해진행료분석험증;통과방진절삭가공,험증료운동궤적적정학성。결과표명,이용반형선도수공가공등기원추치륜적도구위자、운동궤적적구해정학,재통용수공궤상상이용반형선도능구가공등기원곡선치추치륜。
The purpose of this paper was to achieve NC machining the equal base circle bevel gear with a disc cutter.Based on the equal base circle bevel gear theory,through establishing the disc cut-ter processing coordinate system of a special bevel gear,the main parameters which decided tool's po-sition and posture were solved.By calculating the disc cutter shaft vector and cutter heart coordi-nates,the calculation results of tool position in the gear blank coordinate system were obtained.Com-bined with general five axis NC machine tool,the general coordinate expression of NC machining this kind of gear was obtained.Through 3D modeling,the calculation results of tool position and state were verified.Through the simulation of machining,the correctness of the tool traj ectory was veri-fied.The results show that the solution of motion traj ectory is correct,machining the equal base cir-cle bevel gear with a disc cutter is feasible.