农业工程学报
農業工程學報
농업공정학보
2014年
9期
11-18
,共8页
拖拉机%驱动系%设计%牵引特性%串联混合动力
拖拉機%驅動繫%設計%牽引特性%串聯混閤動力
타랍궤%구동계%설계%견인특성%천련혼합동력
tractors%power transmission%design%tractive characteristics%series HEV
针对传统拖拉机存在变速器结构复杂、传动效率低、高油耗、高排放等问题,提出一种基于犁耕工况下串联式混合动力拖拉机驱动系设计方法,包括确定传动方案、匹配牵引电动机和主能源功率参数及设计变速器挡位和辅助能源参数等。基于提出的设计方法,以东方红1804拖拉机为研究对象,对其串联混合动力驱动系主要参数进行了设计计算,分析了其牵引性能,结果表明:混合动力拖拉机特性曲线在有效牵引力范围内完全覆盖原拖拉机的工作特性场,且牵引效率较高;发动机同机械传动装置解耦,等效燃油消耗率平均降低了2.64%;变速器结构得到较大简化,传动效率较高;变速器速比设置合理,可满足拖拉机不同作业工况下对负载的需求,同时实现了无级变速。该研究为混合动力拖拉机能量管理策略、换挡规律及控制系统的设计提供了理论依据。
針對傳統拖拉機存在變速器結構複雜、傳動效率低、高油耗、高排放等問題,提齣一種基于犛耕工況下串聯式混閤動力拖拉機驅動繫設計方法,包括確定傳動方案、匹配牽引電動機和主能源功率參數及設計變速器擋位和輔助能源參數等。基于提齣的設計方法,以東方紅1804拖拉機為研究對象,對其串聯混閤動力驅動繫主要參數進行瞭設計計算,分析瞭其牽引性能,結果錶明:混閤動力拖拉機特性麯線在有效牽引力範圍內完全覆蓋原拖拉機的工作特性場,且牽引效率較高;髮動機同機械傳動裝置解耦,等效燃油消耗率平均降低瞭2.64%;變速器結構得到較大簡化,傳動效率較高;變速器速比設置閤理,可滿足拖拉機不同作業工況下對負載的需求,同時實現瞭無級變速。該研究為混閤動力拖拉機能量管理策略、換擋規律及控製繫統的設計提供瞭理論依據。
침대전통타랍궤존재변속기결구복잡、전동효솔저、고유모、고배방등문제,제출일충기우리경공황하천련식혼합동력타랍궤구동계설계방법,포괄학정전동방안、필배견인전동궤화주능원공솔삼수급설계변속기당위화보조능원삼수등。기우제출적설계방법,이동방홍1804타랍궤위연구대상,대기천련혼합동력구동계주요삼수진행료설계계산,분석료기견인성능,결과표명:혼합동력타랍궤특성곡선재유효견인력범위내완전복개원타랍궤적공작특성장,차견인효솔교고;발동궤동궤계전동장치해우,등효연유소모솔평균강저료2.64%;변속기결구득도교대간화,전동효솔교고;변속기속비설치합리,가만족타랍궤불동작업공황하대부재적수구,동시실현료무급변속。해연구위혼합동력타랍궤능량관리책략、환당규률급공제계통적설계제공료이론의거。
Aimed at the drawbacks of traditional tractors, such as complicated transmissions, inefficient transmission systems, heavy fuel consumption rates, and high exhaust gas emissions, the design method of the tractor’s series hybrid electric drive systems was put forward by calculating its plough operation rated traction. A feasible formation was given and included design methods of the electric tractive motor, weight parameters, and prime energy systems, which consist of a diesel engine and a generator of the powerful tractor’s hybrid electric drive systems. Transmission ratios of the series hybrid electric tractor drive systems were designed to follow with differences of working load rates under commonly used working conditions, while making sure of the efficiency and capacity of transmission systems. Its storage battery parameters were designed to fill the traction power requirement, which is from the changing load situation when the tractor worked under a light gear. The YTO-1804 wheeled tractor has been taken as the investigative object, its series hybrid electric drive systems have been designed by using the aforementioned method. Upon analysis of its tractive characteristics, the results conveyed that the installed tractor’s working adaptability and tractive characteristics are better when it compared with the original tractor. Output of the electric motor is suitable with the requirements of a heavy load working circumstance. The curve portrayed that the relation between the traction force and the traction power of the installed tractor could cover the original tractor’s working area. The installed tractor’s transmission is more efficient and its structure is simpler. Combined with the relevant slippage test results to analyze the installed tractor’s slippage situation, changes in slippage rate followed with changes in driving force are acceptable. Based on the analysis of the difference of equivalent fuel consumption rates between the two types of drive systems, the analysis of the relevant curve, the relevant status of the installed tractor were on the bottom of original tractor’s curve. The result proved that the installed tractor has a better fuel economy. Continuously variable function can be reached under a definitional gear. When the tractor is on the working model or the driving model, the most important performance parameter has a wide regulation range. Based on plough operation, furrow plow number and the product of tilling depth value with specific resistance value was seen as an index of the tractor’s working load, the result proved that the original tractor’s common working area can be distinguished with the relevant gears setting intention, and it has higher efficiency when the load rate is higher. As well, the traction efficiency can be improved 2.98%on average. So, different working requirements of investigative objects can be reached well. The design method laid the foundation for the following study of the powerful tractor’s series hybrid electric tractor drive systems.