新技术新工艺
新技術新工藝
신기술신공예
NEW TECHNOLOGY & NEW PROCESS
2014年
5期
120-121,122
,共3页
航空发动机%砂型铸造%浇注系统%工艺改进
航空髮動機%砂型鑄造%澆註繫統%工藝改進
항공발동궤%사형주조%요주계통%공예개진
aero-engine%sand mould casting%casting system%process improvements
针对某航空发动机分油套筒铸件(下述简称铸件)存在冶金质量缺陷的问题,结合铸件结构和镁合金性能特点,分析了其质量缺陷的成因。立足于原有浇注系统,制定了增加浇道过滤网、合理搭配激冷冷铁、采用倾斜浇注及增加冒口尺寸等改进措施,对浇注系统和工艺资料进行了完善,并进行了试验验证。结果表明,铸件内部质量缺陷已消除,产品合格率大幅提高。
針對某航空髮動機分油套筒鑄件(下述簡稱鑄件)存在冶金質量缺陷的問題,結閤鑄件結構和鎂閤金性能特點,分析瞭其質量缺陷的成因。立足于原有澆註繫統,製定瞭增加澆道過濾網、閤理搭配激冷冷鐵、採用傾斜澆註及增加冒口呎吋等改進措施,對澆註繫統和工藝資料進行瞭完善,併進行瞭試驗驗證。結果錶明,鑄件內部質量缺陷已消除,產品閤格率大幅提高。
침대모항공발동궤분유투통주건(하술간칭주건)존재야금질량결함적문제,결합주건결구화미합금성능특점,분석료기질량결함적성인。립족우원유요주계통,제정료증가요도과려망、합리탑배격랭랭철、채용경사요주급증가모구척촌등개진조시,대요주계통화공예자료진행료완선,병진행료시험험증。결과표명,주건내부질량결함이소제,산품합격솔대폭제고。
In order to resolve the problem of metallurgical quality defects which are existed in the engine oil distributing sleeve casting,combined casting structure with performance features of magnesium alloy,analyzed the reasons of quality de-fects.The paper made a plan of measures including adding sprue filter,collocating reasonably with induced cold iron colora-tion,adopting sloping casting and establishing enlarged feed size based on the original casting system,casting system and process files has been completed and trial manufacturing validation has been organized.The results showed that quality de-fects of casting had been removed and products percent of pass had been increased largely.