工程塑料应用
工程塑料應用
공정소료응용
ENGINEERING PLASTICS APPLICATION
2013年
4期
75-78
,共4页
乔红斌%邹李华%田雪梅%张欢%古绪鹏%杨建国%陈国昌
喬紅斌%鄒李華%田雪梅%張歡%古緒鵬%楊建國%陳國昌
교홍빈%추리화%전설매%장환%고서붕%양건국%진국창
酚醛树脂%复合材料%填料%摩擦磨损%润滑膜
酚醛樹脂%複閤材料%填料%摩抆磨損%潤滑膜
분철수지%복합재료%전료%마찰마손%윤활막
phenolic%composites%filler%friction and wear%lubricating film
采用MPX-2000型销盘式摩擦磨损试验机评价了分别填充氧化铝、Cu粉、石墨、石墨与Cu粉复配的酚醛树脂基复合材料在载荷为100 N、转速为500 r∕min、室温干摩擦条件下的滑动摩擦磨损性能,并分析了磨损后的表面形貌。结果表明,与未填充相比,填充试样的平均摩擦系数和磨损量均有不同程度的降低,其中由石墨、石墨与Cu粉复配填充试样的磨损量显著降低,分别下降80.7%,84.8%。未填充试样磨损表面出现少量被拔出的磨屑纤维,未见明显润滑膜;而填充试样的磨损表面呈现出明显、均匀的润滑膜。填料改变了酚醛树脂基复合材料的磨损机理,增强了复合材料的抗极压承载和促进润滑膜形成能力,提高了复合材料的摩擦磨损性能。
採用MPX-2000型銷盤式摩抆磨損試驗機評價瞭分彆填充氧化鋁、Cu粉、石墨、石墨與Cu粉複配的酚醛樹脂基複閤材料在載荷為100 N、轉速為500 r∕min、室溫榦摩抆條件下的滑動摩抆磨損性能,併分析瞭磨損後的錶麵形貌。結果錶明,與未填充相比,填充試樣的平均摩抆繫數和磨損量均有不同程度的降低,其中由石墨、石墨與Cu粉複配填充試樣的磨損量顯著降低,分彆下降80.7%,84.8%。未填充試樣磨損錶麵齣現少量被拔齣的磨屑纖維,未見明顯潤滑膜;而填充試樣的磨損錶麵呈現齣明顯、均勻的潤滑膜。填料改變瞭酚醛樹脂基複閤材料的磨損機理,增彊瞭複閤材料的抗極壓承載和促進潤滑膜形成能力,提高瞭複閤材料的摩抆磨損性能。
채용MPX-2000형소반식마찰마손시험궤평개료분별전충양화려、Cu분、석묵、석묵여Cu분복배적분철수지기복합재료재재하위100 N、전속위500 r∕min、실온간마찰조건하적활동마찰마손성능,병분석료마손후적표면형모。결과표명,여미전충상비,전충시양적평균마찰계수화마손량균유불동정도적강저,기중유석묵、석묵여Cu분복배전충시양적마손량현저강저,분별하강80.7%,84.8%。미전충시양마손표면출현소량피발출적마설섬유,미견명현윤활막;이전충시양적마손표면정현출명현、균균적윤활막。전료개변료분철수지기복합재료적마손궤리,증강료복합재료적항겁압승재화촉진윤활막형성능력,제고료복합재료적마찰마손성능。
The friction and wear properties of phenolic resin-based composites filled with alumina,Cu powder,graphite or graphite∕Cu powder were studied with an MPX-2000 pin-on-disc friction and wear tester under applied load of 100 N,sliding speed of 500 r/min,dry friction condition at the room temperature.The surface morphology of worn composites was analysed.The results show that the average friction coefficient and wear mass loss of the filled samples decrease more or less respectively,compared with those of unfilled one. The wear mass loss of composites filled with graphite and graphite/Cu powder decrease drastically by 80.7%and 84.8%respectively.An amount of drawn debris has appeared on the worn surfaces of the unfilled samples,without obvious lubricating film.But the obvious and uniform lubricating films have presented on the worn surfaces of the filled samples.Fillers have changed wear mechanism of phenolic composites, enhanced composite's resistance to extreme pressure bearing and ability to promote lubricant film formation,improved the friction and wear properties of composites.