电加工与模具
電加工與模具
전가공여모구
ELECTROMACHINING & MOULD
2014年
1期
17-21
,共5页
刘志东%许俊%李文沛%徐安阳
劉誌東%許俊%李文沛%徐安暘
류지동%허준%리문패%서안양
气液混合%功能电极%电火花铣削%电极损耗
氣液混閤%功能電極%電火花鐉削%電極損耗
기액혼합%공능전겁%전화화선삭%전겁손모
gas-liquid mixture%function electrode%electrical discharge milling%electrode wear rate
提出了一种基于气液混合功能电极的电火花诱导烧蚀铣削加工方法,并针对Cr12与常规电火花铣削加工进行了对比试验,结果发现同等试验条件下,气液混合电火花诱导烧蚀铣削的电极体积损耗仅为1.1%,而常规电火花铣削的电极损耗为9%。针对此现象,从极间放电特性、电极端面覆盖层等因素出发,解释了电极损耗低的原因。最后,研究了不同加工参数下,气液混合烧蚀铣削电极相对损耗的工艺规律。
提齣瞭一種基于氣液混閤功能電極的電火花誘導燒蝕鐉削加工方法,併針對Cr12與常規電火花鐉削加工進行瞭對比試驗,結果髮現同等試驗條件下,氣液混閤電火花誘導燒蝕鐉削的電極體積損耗僅為1.1%,而常規電火花鐉削的電極損耗為9%。針對此現象,從極間放電特性、電極耑麵覆蓋層等因素齣髮,解釋瞭電極損耗低的原因。最後,研究瞭不同加工參數下,氣液混閤燒蝕鐉削電極相對損耗的工藝規律。
제출료일충기우기액혼합공능전겁적전화화유도소식선삭가공방법,병침대Cr12여상규전화화선삭가공진행료대비시험,결과발현동등시험조건하,기액혼합전화화유도소식선삭적전겁체적손모부위1.1%,이상규전화화선삭적전겁손모위9%。침대차현상,종겁간방전특성、전겁단면복개층등인소출발,해석료전겁손모저적원인。최후,연구료불동가공삼수하,기액혼합소식선삭전겁상대손모적공예규률。
Put forward a new EDM method named spark-inducing combustion-milling machining based on function-electrode with gas-liquid mixture,and making the comparison experiment with the conventional ED-milling on machining of Cr12,found that the electrode volume loss rate of the spark-inducing combustion-milling machining is only 1.1%whereas the conventional ED-milling's is 9 %in the same test conditions. With regard to this phenomenon,the paper explains the reasons for the low electrode volume loss from the factor,such as the discharge characteristics between electrode and workpiece and the electrode surface covering layer. Finally,the rules of relative electrode wear rate of spark-inducing combustion-milling machining based on function-electrode with gas-liquid mixture under different processing parameters are studied.