光电工程
光電工程
광전공정
OPTO-ELECTRONIC ENGINEERING
2013年
11期
1-7
,共7页
刘庆纲%樊志国%刘超%刘士毅%陈良泽%梁君%胡小唐
劉慶綱%樊誌國%劉超%劉士毅%陳良澤%樑君%鬍小唐
류경강%번지국%류초%류사의%진량택%량군%호소당
大景深%计算机视觉%大尺寸型钢%精密测量
大景深%計算機視覺%大呎吋型鋼%精密測量
대경심%계산궤시각%대척촌형강%정밀측량
large depth of field%computer vision%large-size steel%precision measurement
在截面尺寸为300 mm×300 mm和400 mm×300 mm的H型钢的切割和焊接过程中,为了达到0.2 mm的测量分辨力要求,由 CCD 相机采集的图,通过计算机处理,测量型钢端部的几何尺寸及形变量,为焊枪的定位、切割提供坐标参数。针对型钢测量过程中需要解决0.7‰分辨力和大景深测量的问题,提出了一个大景深视觉成像测量的设计方案,给出了被测工件的实际测量结果,并做了测量重复性和稳定性分析。理论分析和实验及结果表明,该系统的分辨力达到0.2 mm,从采集图像到得出最后数据,处理时间满足工程要求。
在截麵呎吋為300 mm×300 mm和400 mm×300 mm的H型鋼的切割和銲接過程中,為瞭達到0.2 mm的測量分辨力要求,由 CCD 相機採集的圖,通過計算機處理,測量型鋼耑部的幾何呎吋及形變量,為銲鎗的定位、切割提供坐標參數。針對型鋼測量過程中需要解決0.7‰分辨力和大景深測量的問題,提齣瞭一箇大景深視覺成像測量的設計方案,給齣瞭被測工件的實際測量結果,併做瞭測量重複性和穩定性分析。理論分析和實驗及結果錶明,該繫統的分辨力達到0.2 mm,從採集圖像到得齣最後數據,處理時間滿足工程要求。
재절면척촌위300 mm×300 mm화400 mm×300 mm적H형강적절할화한접과정중,위료체도0.2 mm적측량분변력요구,유 CCD 상궤채집적도,통과계산궤처리,측량형강단부적궤하척촌급형변량,위한창적정위、절할제공좌표삼수。침대형강측량과정중수요해결0.7‰분변력화대경심측량적문제,제출료일개대경심시각성상측량적설계방안,급출료피측공건적실제측량결과,병주료측량중복성화은정성분석。이론분석화실험급결과표명,해계통적분변력체도0.2 mm,종채집도상도득출최후수거,처리시간만족공정요구。
In cutting and welding processes of the H-shaped steel whose section size is about 300(W) mm×300(H) mm, 400(W) mm×300(H) mm or larger, a vision inspection method is adopted and set up in work field actually. By CCD image processing and programming, this system can measure geometry size and deformation of the steel with the resolution of 0.2 mm, and provide coordinate parameters for orientation and position of cutting/welding torch. For the problem that needs 0.7‰resolution and large depth of field to measure the large section size of H-shaped steel, a vision imaging system is presented. From the actual measurement results, it can be seen that this system has a good measurement repeatability and stability. The theoretical analysis and experimental results show that the system achieves a resolution of 0.2 mm, and its processing time, from image capturing to final data uploading, meets the engineering requirements.