激光技术
激光技術
격광기술
LASER TECHNOLOGY
2014年
1期
11-16
,共6页
陈根余%吴克如%廖生慧%邓辉%张明军
陳根餘%吳剋如%廖生慧%鄧輝%張明軍
진근여%오극여%료생혜%산휘%장명군
激光技术%激光焊接%金属间化合物%V 型坡口%温度场%温度梯度
激光技術%激光銲接%金屬間化閤物%V 型坡口%溫度場%溫度梯度
격광기술%격광한접%금속간화합물%V 형파구%온도장%온도제도
laser technique%laser welding%intermetallic compounds%V-shaped groove%temperature field%temperature gradientr
为了改善钢/铝熔钎焊中钎焊缝与钢一侧接合界面上冶金反应的不均匀性,进而提高接头的拉伸强度,采用仿真模拟及实验相结合的方法研究了 V 型坡口对钢/铝激光对接熔钎焊性能的影响。利用 ANSYS 软件对钢/铝激光对接熔钎焊温度场进行仿真,在镀锌钢板上开设 V 型坡口时,接合界面靠近上表面与靠近下表面的温度梯度(为241℃)较不开坡口时的温度梯度(为588℃)明显减小;分别在镀锌钢板上开设 V 型坡口与不开设坡口的钢/铝异种金属进行激光对接熔钎焊试验,并对试样进行拉伸测试。结果表明,在镀锌钢板上开设 V 型坡口的情况下,接合界面上金属间化合物层的厚度分布较不开坡口均匀;V 型坡口的存在使得断裂位置远离接合界面,接头的机械性能明显改善。
為瞭改善鋼/鋁鎔釬銲中釬銲縫與鋼一側接閤界麵上冶金反應的不均勻性,進而提高接頭的拉伸彊度,採用倣真模擬及實驗相結閤的方法研究瞭 V 型坡口對鋼/鋁激光對接鎔釬銲性能的影響。利用 ANSYS 軟件對鋼/鋁激光對接鎔釬銲溫度場進行倣真,在鍍鋅鋼闆上開設 V 型坡口時,接閤界麵靠近上錶麵與靠近下錶麵的溫度梯度(為241℃)較不開坡口時的溫度梯度(為588℃)明顯減小;分彆在鍍鋅鋼闆上開設 V 型坡口與不開設坡口的鋼/鋁異種金屬進行激光對接鎔釬銲試驗,併對試樣進行拉伸測試。結果錶明,在鍍鋅鋼闆上開設 V 型坡口的情況下,接閤界麵上金屬間化閤物層的厚度分佈較不開坡口均勻;V 型坡口的存在使得斷裂位置遠離接閤界麵,接頭的機械性能明顯改善。
위료개선강/려용천한중천한봉여강일측접합계면상야금반응적불균균성,진이제고접두적랍신강도,채용방진모의급실험상결합적방법연구료 V 형파구대강/려격광대접용천한성능적영향。이용 ANSYS 연건대강/려격광대접용천한온도장진행방진,재도자강판상개설 V 형파구시,접합계면고근상표면여고근하표면적온도제도(위241℃)교불개파구시적온도제도(위588℃)명현감소;분별재도자강판상개설 V 형파구여불개설파구적강/려이충금속진행격광대접용천한시험,병대시양진행랍신측시。결과표명,재도자강판상개설 V 형파구적정황하,접합계면상금속간화합물층적후도분포교불개파구균균;V 형파구적존재사득단렬위치원리접합계면,접두적궤계성능명현개선。
In order to improve the homogeneity of metallurgical reaction on the bonding interface between seam and steel so as to improve the tensile strength of a specimen,the effect of V-shaped grooves on properties of laser welding-brazing steel-aluminum butt joints was discussed by means of simulation combined with experiments.Frist,the temperature field of laser welding steel-aluminum butt was simulated by means of ANSYS.It was found that the temperature gradient on the bonding interface when there was a V-shaped groove on galvanized steel was lower than that when there was no grooves on galvanized steel.Then the experiments were carried out for laser welding steel-aluminum butt joints with and without V-shaped grooves on galvanized steel respectively,and the specimens were subjected to a tensile test.The result showed that distribution of intermetallic compounds on the bonding interface between the seam and galvanized steel with a V-shaped groove was more uniform than that without grooves.The V-shaped groove on the base material made the fracture far away from the bonding interface and the mechanical property of the joint was improved significantly.