机床与液压
機床與液壓
궤상여액압
MACHINE TOOL & HYDRAULICS
2013年
23期
60-64
,共5页
机器视觉%智能螺母定位系统%图像处理
機器視覺%智能螺母定位繫統%圖像處理
궤기시각%지능라모정위계통%도상처리
Machine vision%Intelligent nut positioning system%Image processing
针对手工静态调整螺钉和螺母测试错误率高、劳动强度大以及效率低等问题,设计了低压断路器生产线上的过载保护检测部分的智能螺母定位系统。将机器视觉技术引入到生产线的检测单元当中。利用CCD摄像机对六边形螺母进行实时视频拍摄,对采集到的工件图像,进行图像的二值化处理、高斯滤波、Canny边缘提取、Hough变换等找到中心点,从而完成螺钉和螺母的装配。目前该系统已经通过厂家鉴定,试运行状态良好。
針對手工靜態調整螺釘和螺母測試錯誤率高、勞動彊度大以及效率低等問題,設計瞭低壓斷路器生產線上的過載保護檢測部分的智能螺母定位繫統。將機器視覺技術引入到生產線的檢測單元噹中。利用CCD攝像機對六邊形螺母進行實時視頻拍攝,對採集到的工件圖像,進行圖像的二值化處理、高斯濾波、Canny邊緣提取、Hough變換等找到中心點,從而完成螺釘和螺母的裝配。目前該繫統已經通過廠傢鑒定,試運行狀態良好。
침대수공정태조정라정화라모측시착오솔고、노동강도대이급효솔저등문제,설계료저압단로기생산선상적과재보호검측부분적지능라모정위계통。장궤기시각기술인입도생산선적검측단원당중。이용CCD섭상궤대륙변형라모진행실시시빈박섭,대채집도적공건도상,진행도상적이치화처리、고사려파、Canny변연제취、Hough변환등조도중심점,종이완성라정화라모적장배。목전해계통이경통과엄가감정,시운행상태량호。
Aiming at the problems of high error ration,high labor intensity and low efficient for manual static adjustment of screws and nuts,an intelligent nut positioning system in the overload detection part of low-voltage circuit breaker production line was designed.Machine vision technology was taken into the detection unit of the production line.The images of hexagon nut were real-time captured by the CCD camera and processed with image processing technologies such as binarization processing,Gaussian filter,Canny edge extraction,Hough transform etc.Then the center point position of the hexagon nut was found,and was used to screws and nuts assembly.The system has already been qualified and accepted by factory's customer,and runs very well.