超硬材料工程
超硬材料工程
초경재료공정
SUPERHARD MATERIAL ENGINEERING
2013年
5期
6-10
,共5页
自锐性金刚石%粉末触媒%合成工艺%树脂磨具
自銳性金剛石%粉末觸媒%閤成工藝%樹脂磨具
자예성금강석%분말촉매%합성공예%수지마구
self-sharpening diamond%powder catalyst%synthesis technology%resin grinding wheel
利用水雾化 Fe70 Ni30合金粉或 Fe70 Mn25 Ni5合金粉与石墨原料混合,经过还原与净化处理、造粒和压制成合成柱,用于自锐性金刚石(Self Sharpening Diamond,SSD)的合成,研究了粉末触媒法自锐性金刚石的合成工艺条件。研究结果表明,不同触媒组分对合成后金刚石的形貌有明显影响;根据优化的 SSD合成工艺参数,可以稳定自锐性金刚石单次产量在90 ct 以上。用 SSD 金刚石制成树脂结合剂砂轮应用于磨削时磨削力小,粗糙度低。
利用水霧化 Fe70 Ni30閤金粉或 Fe70 Mn25 Ni5閤金粉與石墨原料混閤,經過還原與淨化處理、造粒和壓製成閤成柱,用于自銳性金剛石(Self Sharpening Diamond,SSD)的閤成,研究瞭粉末觸媒法自銳性金剛石的閤成工藝條件。研究結果錶明,不同觸媒組分對閤成後金剛石的形貌有明顯影響;根據優化的 SSD閤成工藝參數,可以穩定自銳性金剛石單次產量在90 ct 以上。用 SSD 金剛石製成樹脂結閤劑砂輪應用于磨削時磨削力小,粗糙度低。
이용수무화 Fe70 Ni30합금분혹 Fe70 Mn25 Ni5합금분여석묵원료혼합,경과환원여정화처리、조립화압제성합성주,용우자예성금강석(Self Sharpening Diamond,SSD)적합성,연구료분말촉매법자예성금강석적합성공예조건。연구결과표명,불동촉매조분대합성후금강석적형모유명현영향;근거우화적 SSD합성공예삼수,가이은정자예성금강석단차산량재90 ct 이상。용 SSD 금강석제성수지결합제사륜응용우마삭시마삭력소,조조도저。
Self-sharpening diamonds were synthesized using the mixture of water atomized FeNi or FeMn alloy and graphite powders as raw materials,which were reduced and puri-fied,granulated,then compressed,to prepare powder catalyst capsule.The synthesis conditions of the diamonds were researched in detail.It was shown that different powder catalyst apparently influenced the morphology of diamonds,in which the yield of diamond using Fe70 Ni30 was higher than that using Fe70 Mn2 5 Ni5 as catalyst,and the yield per time obtained generally was 90ct and could reach a maximum value of 127.9ct.Under the con-dition of the grinding efficiency,the grinding force and roughness of resin grinding wheels made with SSD diamonds were lower than those of the ones made with ordinary dia-monds.