焊管
銲管
한관
WELDED PIPE AND TUBE
2013年
12期
39-44
,共6页
何石磊%白鹤%张峰%韦奉%王军%李周波%党涛%李远征
何石磊%白鶴%張峰%韋奉%王軍%李週波%黨濤%李遠徵
하석뢰%백학%장봉%위봉%왕군%리주파%당도%리원정
HFW%焊接%感应加热%热张力减径%控制冷却%沟槽腐蚀
HFW%銲接%感應加熱%熱張力減徑%控製冷卻%溝槽腐蝕
HFW%한접%감응가열%열장력감경%공제냉각%구조부식
HFW%welding%induction heating%hot stretch reducing%controlled cooling%grooving corrosion
通过设计局部焊缝中频感应热处理、局部焊缝+全管体双重中频感应热处理、全管体中频感应加热+热张力减径组合热处理以及在线控制冷却等工艺,研究了J55钢级HFW焊接套管的焊缝性能优化。试验结果表明:焊缝在线局部中频感应热处理、局部焊缝+全管体双重中频感应热处理后空冷或进行控制冷却,可优化J55套管焊缝显微组织分布,细化焊缝组织尺寸,均匀化焊缝硬度分布,提高焊缝冲击韧性,降低沟槽腐蚀敏感系数,但焊缝优化效果低于全管体中频感应加热+热张力减径+在线控制冷却组合工艺。单纯依靠全管体中频感应加热后热张力减径或在线控制冷却工艺对焊缝优化效果并不优于单纯局部焊缝中频感应热处理。
通過設計跼部銲縫中頻感應熱處理、跼部銲縫+全管體雙重中頻感應熱處理、全管體中頻感應加熱+熱張力減徑組閤熱處理以及在線控製冷卻等工藝,研究瞭J55鋼級HFW銲接套管的銲縫性能優化。試驗結果錶明:銲縫在線跼部中頻感應熱處理、跼部銲縫+全管體雙重中頻感應熱處理後空冷或進行控製冷卻,可優化J55套管銲縫顯微組織分佈,細化銲縫組織呎吋,均勻化銲縫硬度分佈,提高銲縫遲擊韌性,降低溝槽腐蝕敏感繫數,但銲縫優化效果低于全管體中頻感應加熱+熱張力減徑+在線控製冷卻組閤工藝。單純依靠全管體中頻感應加熱後熱張力減徑或在線控製冷卻工藝對銲縫優化效果併不優于單純跼部銲縫中頻感應熱處理。
통과설계국부한봉중빈감응열처리、국부한봉+전관체쌍중중빈감응열처리、전관체중빈감응가열+열장력감경조합열처리이급재선공제냉각등공예,연구료J55강급HFW한접투관적한봉성능우화。시험결과표명:한봉재선국부중빈감응열처리、국부한봉+전관체쌍중중빈감응열처리후공랭혹진행공제냉각,가우화J55투관한봉현미조직분포,세화한봉조직척촌,균균화한봉경도분포,제고한봉충격인성,강저구조부식민감계수,단한봉우화효과저우전관체중빈감응가열+열장력감경+재선공제냉각조합공예。단순의고전관체중빈감응가열후열장력감경혹재선공제냉각공예대한봉우화효과병불우우단순국부한봉중빈감응열처리。
Several heat treatment processes, such as the local weld medium frequency induction heat treatment, local weld+full body medium frequency induction heat treatment, full pipe body medium frequency induction heating+hot stretch reducing heat treatment , online control cooling and so on were designed to study the performance optimization of HFW weld on J55 grade casing. The test result showed that adopting online local weld medium frequency induction heat treatment, cooling in air or control cooling after local weld+full body medium frequency induction heat treatment, the microstructure distribution of J55 casing weld is optimized, the weld structure size is refined, the weld hardness distribution is unified, the impact toughness of weld is improved, and the grooving corrosion sensitivity coefficient is reduced. But its weld optimization effect is inferior to full pipe body medium frequency induction heating+hot stretch reducing+online control cooling process. And the optimization effect of local weld medium frequency induction heat treatment is better than hot stretch reducing after full pipe body medium frequency induction heating or online control cooling process.