西南石油大学学报(自然科学版)
西南石油大學學報(自然科學版)
서남석유대학학보(자연과학판)
JOURNAL OF SOUTHWEST PETROLEUM UNIVERSITY(SEIENCE & TECHNOLOGY EDITION)
2014年
1期
150-156
,共7页
练章华%陈新海%林铁军%明鑫%郑建翔
練章華%陳新海%林鐵軍%明鑫%鄭建翔
련장화%진신해%림철군%명흠%정건상
排砂管线%弯接头%冲蚀机理%CFD模型%固体颗粒
排砂管線%彎接頭%遲蝕機理%CFD模型%固體顆粒
배사관선%만접두%충식궤리%CFD모형%고체과립
blooey line%bending joint%erosion mechanism%CFD model%solid particle
排砂管线是气体钻井中不可缺少的地面设备之一,在高压高产气井的钻井中存在安全隐患,常规情况下通常被人们忽略。排砂管线失效主要由高速气流中的固体颗粒冲蚀破坏,通常发生在弯接头部分。针对排砂管线弯接头的冲蚀失效情况,开展冲蚀破坏机理的理论研究和数学模型研究,对弯接头的冲蚀攻角、冲蚀函数、冲蚀颗粒形状系数以及固体颗粒的受力状况进行探讨。建立排砂管线弯接头的CFD有限元模型,可以任意改变弯接头的角度,定量地模拟不同工况下含有固相颗粒的多相流对弯接头的冲蚀速率和冲蚀机理,对排砂管线在气体极限流量100×104 m3/d和50×104 m3/d的工况下,对不同含砂量进行一系列的CFD仿真模拟,得出冲蚀速率随弯接头角度变化定量的关系曲线,为弯接头的结构优化设计提供理论依据。
排砂管線是氣體鑽井中不可缺少的地麵設備之一,在高壓高產氣井的鑽井中存在安全隱患,常規情況下通常被人們忽略。排砂管線失效主要由高速氣流中的固體顆粒遲蝕破壞,通常髮生在彎接頭部分。針對排砂管線彎接頭的遲蝕失效情況,開展遲蝕破壞機理的理論研究和數學模型研究,對彎接頭的遲蝕攻角、遲蝕函數、遲蝕顆粒形狀繫數以及固體顆粒的受力狀況進行探討。建立排砂管線彎接頭的CFD有限元模型,可以任意改變彎接頭的角度,定量地模擬不同工況下含有固相顆粒的多相流對彎接頭的遲蝕速率和遲蝕機理,對排砂管線在氣體極限流量100×104 m3/d和50×104 m3/d的工況下,對不同含砂量進行一繫列的CFD倣真模擬,得齣遲蝕速率隨彎接頭角度變化定量的關繫麯線,為彎接頭的結構優化設計提供理論依據。
배사관선시기체찬정중불가결소적지면설비지일,재고압고산기정적찬정중존재안전은환,상규정황하통상피인문홀략。배사관선실효주요유고속기류중적고체과립충식파배,통상발생재만접두부분。침대배사관선만접두적충식실효정황,개전충식파배궤리적이론연구화수학모형연구,대만접두적충식공각、충식함수、충식과립형상계수이급고체과립적수력상황진행탐토。건립배사관선만접두적CFD유한원모형,가이임의개변만접두적각도,정량지모의불동공황하함유고상과립적다상류대만접두적충식속솔화충식궤리,대배사관선재기체겁한류량100×104 m3/d화50×104 m3/d적공황하,대불동함사량진행일계렬적CFD방진모의,득출충식속솔수만접두각도변화정량적관계곡선,위만접두적결구우화설계제공이론의거。
Blooey line is the one of indispensable ground equipment in gas drilling,which has potential safety hazard in high pressure and high yield gas well drilling,but it is usually ignored in common. Because of solid particle erosion in high speed air flow,failure destruction of blooey line occurs mainly in bending joint. Based on erosion destruction of bending joint,we launch the study of erosion destruction mechanism and mathematical model,and carry on the theory discussion on erosion angle of attack,erosion function,erosion coefficient of particle shape and the stress of the solid particle. At the same time, this paper established the CFD finite element model and the angle of bending joint can change arbitrarily,which quantitatively simulates erosion rate of multiphase flow containing solid particles to blooey line bending joint under different conditions and do erosion mechanism research,and there is a series of CFD simulation study under the limitation flow rate(100×104 m3/d and 50×104 m3/d)in different sand content. Finally,obtained quantitative relation curves between erosion rate and the angle of joint,it provides the theoretical basis for the blooey line bending joint structure optimization in this paper.